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Worksaver SDM40-48 Скачать руководство пользователя страница 37

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36

DAILY C H E C K L I S T

h

Check that cutter is properly and securely attached
to tractor.

h

During inspection, check that all nuts and bolts are
secure and that all safety shields are in place.

h

It is very important that the blade carrier nut and
blade bolts are checked and tightened frequently.

h

Check condition of blades and security of attach-
ment.

h

Check that PTO driveline shields are securely
locked and clears the front of the cutter frame.

h

Adjust the tractor top link so the front of the cutter is
slightly above the rear. Then raise the tractor lift very
slowly, making sure that the front drive shaft shield
does not hit the front of the cutter. If it does, damage
will be done to the drive shaft shield and, if it hits
hard enough, it will also damage the drive shaft
itself. (See page 20.)

NOTE: This type of damage is not covered
under warranty, as it is totally under the control
and the responsibility of the operator.

D E L I V E RY C H E C K L I S T

Inspect the cutter thoroughly after assembly to be certain
it is set up properly. The following checklist is a reminder
of points to inspect. Check off each item as it is found
satisfactory or after proper adjustment is made.

h

Check operator's manual and familiarize the opera-
tor with all sections of it.

h

Check that all safety shielding is in place.

h

Check all bolts to be sure they are tight or adjusted
properly at hinged locations.

h

Check that all cotter pins are properly installed.

h

Check PTO driveline. Make sure it is the correct
length to operate cutter with intended tractor.

h

Check that all lubrication points with grease fittings
have been lubricated.

h

Check that blades have been properly installed.
Check all blade beam bolts.

h

Check cutter attitude, after mounting on tractor.

h

Check that gearbox is properly serviced and seals
are not leaking.

h

Check shear bolt for proper grade and installation.

h

Check front of input gearbox shaft and make sure
that snap ring is properly installed.

h

All safety signs (decals) in place and readable.

h

When the cutter is transported on a road or highway
at night or during the day, safety devices should be
used for adequate warning to operators of other
vehicles.

C H E C K L I S T S

I M P O RTA N T !

Gearbox was not filled at factory. It
must be serviced before operating.
Fill to proper level with SAE 90 oil.
Failure to service will result in
damage to gearbox.

COMER GEARBOX - LF 135.802

PA RTS LIST

(4’ CUTTER)

REF.

WORKSAVER

COMER

NO.

NO.

PART NO.

PART NO.

DESCRIPTION

REQ'D.

1

650553

0.135.5000.00

Gear Z23 M5

1

2

650442

0.135.0301.00

Casing

1

3

650554

0.135.2000.00

Shaft

1

4

650555

0.135.6001.00

Pinion Shaft Z12 M5

1

5

650556

0.135.7101.00

Spacer

1

6

650446

0.135.1301.00

Cover

1

7

650447

1.135.7100.00

Protective Washer

1

8

650448

8.0.1.00034

Bearing 6205

1

9

171017

8.0.1.00870

Bearing 6207

1

10

650449

8.0.1.00871

Bearing 6208

2

11

650451

8.2.2.00515

Castle Nut M24 x 2 PR80 B

1

12

650452

8.3.2.00409

Bolt Washer 25 x 44 x 4

1

13

650453

8.4.1.00993

Parallel Key B 10 x 8 x 30

1

14

650557

8.5.1.00029

Snap Ring 40 UNI 7435

1

15

650456

8.5.2.00030

Snap Ring 80 UNI 7437

1

16

650457

8.5.3.00955

Snap Ring SB 81

1

17

650458

8.5.3.01057

Snap Ring SB 125

1

18

650459

8.6.6.00201

Plug

3

/

8

” Gas

2

19

650558

8.7.1.01171

Double Lip Seal 40 x 80 x 12

1

20

650559

8.7.3.01172

Double Lip Seal 35 x 52 x 7

1

21

650463

8.7.6.01058

O-Ring OR-4462

1

22

171007

0.244.7500.00

Shim 51.5

1

23

650454

0.100.7500.00

Shim 35.3

1

24

171014

0.259.7500.00

Shim 48.0

1

25

709059

8.5.1.00680

Snap Ring 40 UNI 7436

1

26

650468

8.4.7.00516

Cotter Pin B5 x 50

1

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Содержание SDM40-48

Страница 1: ... front as well as the rear when working with the implement OWNER S OPERATOR S MANUAL MODEL NO s SDM40 48 SDM40 60 SDM40 72 WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 1 PART NUMBER 2 PART DESCRIPTION 3 MODEL NUMBER 4 NAME OF ITEM OCTOBER 2001 WS RM002 OG W O R K S AVER INC P O BOX 100 LITCHFIELD IL 62056 0100 217 324 5973 WEB http www worksaver com E MAIL sales worksaver com E...

Страница 2: ...erator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Worksaver Dealer from whom he purchased it for service or replacement of defective parts which are covered by warranty Repa...

Страница 3: ... 1 1 92 1 1 47 Input RPM 540 RPM 540 RPM Output RPM 1036 8 RPM 793 8 RPM Gearbox Warranty Limited 1 Year Gearbox Lubrication 90 wt Gear Oil PTO Driveline Type Metric Series 4 Total Driveline Length Closed 32 37 43 Shearbolt 1 2 Diameter x 3 0 Bolt Grade 2 Blades Number Type 2 Suction Type Width Thickness 1 2 x 3 Length Total 18 25 30 Tip Speed 12 757 Ft Min 12 255 Ft Min 15 170 Ft Min Blade Carrie...

Страница 4: ... Check all blade beam bolts h Check cutter attitude after mounting on tractor h Check that gearbox is properly serviced and seals are not leaking h Check shear bolt for proper grade and installation h Check front of input gearbox shaft and make sure that snap ring is properly installed h All safety signs decals in place and readable h When the cutter is transported on a road or highway at night or...

Страница 5: ...tructed in safe and proper use The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using If there is something in this manual you do not understand ask your supervisor or you...

Страница 6: ... this machine while taking prescription medications Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow persons to operate or assemble this unit until they have read this manual and have ...

Страница 7: ... in place Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Inflating or servicing tires can be dangerous When...

Страница 8: ... other than yourself is loaned or rented to make certain that the operator prior to operating 1 Reads and understands the operator s manuals 2 Is instructed in safe and proper use SAFETY TRAINING Do not allow children to operate this machine PTO SHAFT SHEAR BOLT PROTECTED PA RTS VIEW PA RTS LIST REF WORKSAVER E G NO NO PART NO PART NO DESCRIPTION REQ D 650565 07 422 117 10 Complete Driveline Assem...

Страница 9: ... Replacement or repair parts installed in the equipment covered by this warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Such parts shall be provided at no cost to the user during regular working hours Worksaver reserves the right to inspect any equipment or parts which are c...

Страница 10: ...being run over by the cutter Accidents are most likely to occur with machines that are loaned or rented to someone who has not read the owner s manual and is not familiar with a rotary cutter Check the tractor master shield over the PTO stub shaft Make sure it is in good condition and fastened securely to the tractor Purchase a new shield if old shield is damaged or missing You may have to use a t...

Страница 11: ...ks and securely fastened Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the cutter head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous Inspect the cutting area for such objects before mowing Removing any like object from the site Never allow the cutting blades to co...

Страница 12: ...heel weights front tractor weight and or tire ballast should be used to improve stability Be careful when operating tractor and cutter on uneven ground to avoid upsetting Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and cutter Practice will improve your skills in maneuvering rough terrain Avoid sudden starts and stops while traveling up or downhill Always ...

Страница 13: ...machines Use a safety chain to prevent unexpected separation with pull type models TRANSPORT SAFETY TROUBLESHOOTING GUIDE P R O B L E M POSSIBLE CAUSE POSSIBLE REMEDY Leaves a streak of uncut 1 Cutter not level side to side Level 3 pt hitch linkage on tractor or partially cut grass 2 Blades dull or bent Sharpen or replace blades 3 Carrier RPM too low Use correct PTO speed 4 Field conditions are so...

Страница 14: ... all persons away from operator control area while performing adjustments service or maintenance Frequently check cutter blades They should be sharp free of nicks and cracks and securely fastened Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all s...

Страница 15: ...g area MAINTENANCE SAFETY continued STORAGE SAFETY BLADE BEAM GEARBOX INSTA L L ATION A Raise cutter using tractor 3 point lift Turn off tractor engine B BLOCK CUTTER SECURELY INTO POSITION C Remove cotter pin and blade holder retaining nut Wear heavy work gloves to protect hands from sharp edges D Grasp blade holder and pull off shaft If necessary align blade bar with access hole in top of deck a...

Страница 16: ...nsert lockwasher 2 and nut 1 through blade access hole in the cutter deck install on bolt 5 and tighten to 350 lbs ft Repeat for opposite blade Sharpen both blades at the same time to maintain bal ance Follow original sharpening pattern Do not sharpen blade to a razor edge but leave at least a 1 16 blunt edge Do not sharpen back side of blade Rotate blade beam 3 and repeat for opposite blade Alway...

Страница 17: ...lic system leakdown and failure of mechanical or hydraulic system can cause equip ment to drop Keep all persons away from operator control area while performing adjustments service or mainte nance LUBRICATION INFORMATION Figure 6 shows the lubrication points The accompany ing chart gives the frequency of lubrication in operating hours based on normal conditions Severe or unusual conditions may req...

Страница 18: ...tices before starting operation Read the safety rules and safety signs on pages 4 16 This standard duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from two to five mph T R A N S P O RTING Pay particular close attention to the Safety Messages regarding cutter transport Avoid unnecessary injuries and equipment damage by exercising cauti...

Страница 19: ...g ing PTO position cutter in a cut area and reduce tractor throttle to idle If cutter continuously stalls select lower tractor gear and or increase cutting height Blade rotation is counterclockwise causing cut material to discharge to the left side of cutter forming a windrow To shred and dissipate this windrow tractor should be driven in a counterclockwise direction throwing material to the uncut...

Страница 20: ... under warranty O P E R ATING INSTRUCTIONS Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator The designed and tested safety of this machine depends on it...

Страница 21: ... under warranty O P E R ATING INSTRUCTIONS Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator It has been said The best safety device is an informed careful operator We ask you to be that kind of an operator The designed and tested safety of this machine depends on it...

Страница 22: ...g ing PTO position cutter in a cut area and reduce tractor throttle to idle If cutter continuously stalls select lower tractor gear and or increase cutting height Blade rotation is counterclockwise causing cut material to discharge to the left side of cutter forming a windrow To shred and dissipate this windrow tractor should be driven in a counterclockwise direction throwing material to the uncut...

Страница 23: ...tices before starting operation Read the safety rules and safety signs on pages 4 16 This standard duty cutter is designed for grass and weed mowing and shredding Recommended mowing speed for most conditions is from two to five mph T R A N S P O RTING Pay particular close attention to the Safety Messages regarding cutter transport Avoid unnecessary injuries and equipment damage by exercising cauti...

Страница 24: ...lic system leakdown and failure of mechanical or hydraulic system can cause equip ment to drop Keep all persons away from operator control area while performing adjustments service or mainte nance LUBRICATION INFORMATION Figure 6 shows the lubrication points The accompany ing chart gives the frequency of lubrication in operating hours based on normal conditions Severe or unusual conditions may req...

Страница 25: ...nsert lockwasher 2 and nut 1 through blade access hole in the cutter deck install on bolt 5 and tighten to 350 lbs ft Repeat for opposite blade Sharpen both blades at the same time to maintain bal ance Follow original sharpening pattern Do not sharpen blade to a razor edge but leave at least a 1 16 blunt edge Do not sharpen back side of blade Rotate blade beam 3 and repeat for opposite blade Alway...

Страница 26: ...g area MAINTENANCE SAFETY continued STORAGE SAFETY BLADE BEAM GEARBOX INSTA L L ATION A Raise cutter using tractor 3 point lift Turn off tractor engine B BLOCK CUTTER SECURELY INTO POSITION C Remove cotter pin and blade holder retaining nut Wear heavy work gloves to protect hands from sharp edges D Grasp blade holder and pull off shaft If necessary align blade bar with access hole in top of deck a...

Страница 27: ... all persons away from operator control area while performing adjustments service or maintenance Frequently check cutter blades They should be sharp free of nicks and cracks and securely fastened Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all s...

Страница 28: ...machines Use a safety chain to prevent unexpected separation with pull type models TRANSPORT SAFETY TROUBLESHOOTING GUIDE P R O B L E M POSSIBLE CAUSE POSSIBLE REMEDY Leaves a streak of uncut 1 Cutter not level side to side Level 3 pt hitch linkage on tractor or partially cut grass 2 Blades dull or bent Sharpen or replace blades 3 Carrier RPM too low Use correct PTO speed 4 Field conditions are so...

Страница 29: ...heel weights front tractor weight and or tire ballast should be used to improve stability Be careful when operating tractor and cutter on uneven ground to avoid upsetting Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and cutter Practice will improve your skills in maneuvering rough terrain Avoid sudden starts and stops while traveling up or downhill Always ...

Страница 30: ...ks and securely fastened Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the cutter head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous Inspect the cutting area for such objects before mowing Removing any like object from the site Never allow the cutting blades to co...

Страница 31: ...being run over by the cutter Accidents are most likely to occur with machines that are loaned or rented to someone who has not read the owner s manual and is not familiar with a rotary cutter Check the tractor master shield over the PTO stub shaft Make sure it is in good condition and fastened securely to the tractor Purchase a new shield if old shield is damaged or missing You may have to use a t...

Страница 32: ... Replacement or repair parts installed in the equipment covered by this warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Such parts shall be provided at no cost to the user during regular working hours Worksaver reserves the right to inspect any equipment or parts which are c...

Страница 33: ... other than yourself is loaned or rented to make certain that the operator prior to operating 1 Reads and understands the operator s manuals 2 Is instructed in safe and proper use SAFETY TRAINING Do not allow children to operate this machine PTO SHAFT SHEAR BOLT PROTECTED PA RTS VIEW PA RTS LIST REF WORKSAVER E G NO NO PART NO PART NO DESCRIPTION REQ D 650565 07 422 117 10 Complete Driveline Assem...

Страница 34: ... in place Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Inflating or servicing tires can be dangerous When...

Страница 35: ... this machine while taking prescription medications Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow persons to operate or assemble this unit until they have read this manual and have ...

Страница 36: ...tructed in safe and proper use The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using If there is something in this manual you do not understand ask your supervisor or you...

Страница 37: ... Check all blade beam bolts h Check cutter attitude after mounting on tractor h Check that gearbox is properly serviced and seals are not leaking h Check shear bolt for proper grade and installation h Check front of input gearbox shaft and make sure that snap ring is properly installed h All safety signs decals in place and readable h When the cutter is transported on a road or highway at night or...

Страница 38: ... 1 1 92 1 1 47 Input RPM 540 RPM 540 RPM Output RPM 1036 8 RPM 793 8 RPM Gearbox Warranty Limited 1 Year Gearbox Lubrication 90 wt Gear Oil PTO Driveline Type Metric Series 4 Total Driveline Length Closed 32 37 43 Shearbolt 1 2 Diameter x 3 0 Bolt Grade 2 Blades Number Type 2 Suction Type Width Thickness 1 2 x 3 Length Total 18 25 30 Tip Speed 12 757 Ft Min 12 255 Ft Min 15 170 Ft Min Blade Carrie...

Страница 39: ...erator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Worksaver Dealer from whom he purchased it for service or replacement of defective parts which are covered by warranty Repa...

Страница 40: ... front as well as the rear when working with the implement OWNER S OPERATOR S MANUAL MODEL NO s SDM40 48 SDM40 60 SDM40 72 WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION 1 PART NUMBER 2 PART DESCRIPTION 3 MODEL NUMBER 4 NAME OF ITEM OCTOBER 2001 WS RM002 OG W O R K S AVER INC P O BOX 100 LITCHFIELD IL 62056 0100 217 324 5973 WEB http www worksaver com E MAIL sales worksaver com E...

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