Woodward 1502ES Скачать руководство пользователя страница 23

Manual 36541 

Solenoid Troubleshooting Guide 

 

 

 

Woodward 

19 

 

Table 6. Solenoid Voltage 

 

Step 

Action 

Response 

Check pull-

in voltage 

available to 

solenoid 

during 

cranking 

Attach the clips of a voltmeter to 

the Pull and Common wires in 

the harness. Hold the run/stop 

lever in the stop position. Turn 

the key Switch to “Start” and 

crank the engine for a few 

seconds until you get a steady 

reading on the meter. 

The voltage must be a 

minimum of 75% of rated 

voltage. 

 

If the voltage is below these 

values (10 Vdc for 12 Vdc units 

and 20 Vdc for 24 Vdc units), 

the solenoid may not pull in. 

Check the 

hold-in 

voltage 

available to 

the solenoid 

during 

cranking 

Attach the clips of a voltmeter to 

the Hold and Common wires in 

the harness. Hold the run/stop 

lever in the stop position. Turn 

the Key Switch to “Start” and 

crank the engine for a few 

seconds until you get a steady 

reading on the meter. 

The voltage must be a 

minimum of 75% of rated 

voltage. 

 

If the voltage is below these 

values (10 Vdc for 12 Vdc units 

and 20 Vdc for 24 Vdc units), 

the plunger will not hold in at 

the moment cranking stops 

and the Key Switch is released 

to the “Run/On” position. 

Check the 

hold-in 

voltage 

available to 

the solenoid 

when NOT 

cranking 

Attach the clips of a voltmeter to 

the Hold and Common wires in 

the harness. Turn the Key 

Switch to “Run/On” and check 

the voltage. Check continuity 

between the “Start” and “On” 

positions on the key switch. 

The voltage must not be below, 

and must remain at, a 

minimum of 75% of rated 

voltage. 

 

If the voltage is below these 

values (10 Vdc for 12 Vdc units 

and 20 Vdc for 24 Vdc units), 

the plunger will not hold in. 

Check the 

voltage 

between the 

Pull and 

Common 

wires when 

NOT 

cranking 

Attach the clips of a multimeter 

to the Pull and Common wires in 

the harness and check the 

voltage. 

There should NOT be any 

voltage because the Pull-in coil 

is only energized when the Key 

Switch is in the “Start” position. 

 

If there is a voltage reading, 

disconnect the solenoid to 

prevent burn-out. Inspect 

application wiring to locate the 

problem. 

 

 

 

NOTE 

Remember to limit cranking to three 30-second attempts with a 

cool-down period of two minutes (120 seconds) between each 

cranking attempt. After three cranking attempts, the solenoid must 

be allowed to cool down to ambient temperature (5½ minutes total 

elapsed time) before any further attempts are made. 

 

 

Содержание 1502ES

Страница 1: ...Troubleshooting Guide Solenoid Troubleshooting Guide Internally Externally Switched Solenoids Push Pull Type Solenoids Manual 36541 Back to index...

Страница 2: ...t be installed in the DC power buss prior to the control s power connection Electronic controls contain static sensitive parts Observe the following precautions to prevent damage to these parts Discha...

Страница 3: ...Number Descriptor 10 CHAPTER 3 DETAILED TROUBLESHOOTING 11 Preliminary Check 11 Power to the Solenoid 11 Wiring to the S Terminal of Starter 12 Solenoid Coil Resistance Check 13 Table 1A Coil Resistan...

Страница 4: ...erials such as plastic or Styrofoam cups cup holders cigarette packages cellophane wrappers vinyl books or folders plastic bottles and plastic ash trays away from the control the modules and the work...

Страница 5: ...in The exposed end of the plunger can be attached to equipment and when the solenoid is activated the plunger will move to open close turn on or turn off that equipment Solenoids are configured in man...

Страница 6: ...d coil pull coil operates at a high current level to provide maximum pull or push The second wound coil hold coil simply holds the plunger in after it has completed its stroke and bottomed out Since t...

Страница 7: ...vibration are present The sealed 3 wire solenoid is well suited for these harsh conditions EXTERNAL SWITCHING WITH TIMER MODULE With the addition of a Woodward pull coil timer module the externally sw...

Страница 8: ...ilable with switch caps and either screw or blade type terminals See Figure 3 1 Pigtail leaded termination designed for leads to be fitted to a connector 2 Switch cap with spade type terminals designe...

Страница 9: ...Stop Applications Solenoids can be used in both Energized to Run ETR and Energized to Stop ETS Applications In Energized to Run applications which are more common the equipment is turned on when the...

Страница 10: ...rgized at the same time as the hold coil with the key switch in the Run position The plunger switches off the pull coil when it bottoms out provided there is enough voltage and the linkage is adjusted...

Страница 11: ...cutters strippers Screwdrivers Adjustable wrenches Soldering iron The following parts are not essential but may be needed Tie wraps Electrical tape Wire Crimp ons Troubleshooting Techniques In order...

Страница 12: ...ols or equipment Make sure the proper tools or equipment are available before attempting repairs Be aware of the work environment rotating equipment and hazardous exhaust fumes etc Be sure protective...

Страница 13: ...first and eliminate it as the source of the problem before investigating other causes Getting Started Before beginning the actual troubleshooting complete the following 1 Identify and learn about the...

Страница 14: ...A Flanged B Threaded C Based 2 Indicates plunger type 2 Ext Thread 1 4 28 3 Ext Thread M 6 6 Int Thread 1 4 28 7 Int Thread M 6 U Indicates grounding G Grounded U Ungrounded 1 Indicates termination ty...

Страница 15: ...he solenoid is designed to operate in harsh environments locations with excessive heat buildup constant exposure to liquid and particulate contaminants can effect the solenoid operation Power to the S...

Страница 16: ...t the solenoid electrical connector from the OEM wiring harness 3 Locate the pin on the OEM side of the connector that is opposite the white wire pull coil of the solenoid side of the connector Place...

Страница 17: ...e Now manually move the plunger all the way in to activate the internal switch Hold the plunger in this position and check the reading again between the positive and negative terminals to obtain hold...

Страница 18: ...56 892 1751ES 1756ES 12 24 0 232 0 284 0 878 1 073 9 82 12 00 46 55 56 89 1752ES 12 0 195 0 239 10 04 12 27 1755ES 24 0 735 0 899 37 22 45 49 1753ES 12 0 324 0 396 12 97 15 85 1757ES 24 1 208 1 477 54...

Страница 19: ...3 17 27 24 0 977 1 193 58 90 71 98 1504 36 2 430 2 970 114 12 139 48 12 0 232 0 284 9 82 12 00 24 0 878 1 073 46 55 56 89 1751 36 6 363 7 777 226 26 276 54 12 24 0 324 0 396 1 208 1 477 12 97 15 85 54...

Страница 20: ...e solenoid pulls in but does not return to the shutdown position when switched off engine will not shut off go to the NO SHUTDOWN Table 5 1 With one person at the key switch and one person watching th...

Страница 21: ...e bench test the solenoid refer to Solenoid Bench Testing section 2 Check linkage assembly for correct length and or binding Adjust linkage if needed refer to Solenoid Linkage Adjustment section If th...

Страница 22: ...wiring harness when checking the voltage For externally switched solenoids you can make a jumper harness with mating connectors as shown in Figure 8 to check the voltage while keeping the solenoid con...

Страница 23: ...cranking stops and the Key Switch is released to the Run On position 3 Check the hold in voltage available to the solenoid when NOT cranking Attach the clips of a voltmeter to the Hold and Common wir...

Страница 24: ...The setting of the linkage is critical to both the solenoid operation and to the performance of the application The linkage consists of rotating joints fastening hardware and where required a control...

Страница 25: ...age adjustment is too short Adjust linkage until the plunger holds in For externally switched solenoids manually push the linkage as far as it will go The plunger should hold in place If the plunger d...

Страница 26: ...ered inside Remove the plunger and inspect Clear the cavity of any debris or foreign material Assemble solenoid back together and make sure plunger moves freely Ensure the return spring is not prevent...

Страница 27: ...structured program and includes the full standard Woodward product warranty Woodward Product and Service Warranty 5 01 1205 This option allows you to call in the event of an unexpected outage or in ad...

Страница 28: ...e returned to Woodward for repair please contact Woodward in advance to obtain a Return Authorization Number When shipping the item s attach a tag with the following information name and location wher...

Страница 29: ...ering replacement parts for controls include the following information the part number s XXXX XXXX that is on the enclosure nameplate the unit serial number which is also on the nameplate How to Conta...

Страница 30: ...s via telephone email us or use our website and reference Customer Services and then Technical Support Product Training is available at many of our worldwide locations standard classes We also offer c...

Страница 31: ...gaseous steam etc Rating Application Control Governor Information Please list all Woodward governors actuators and electronic controls in your system Woodward Part Number and Revision Letter Control D...

Страница 32: ...O 80522 1519 USA 1000 East Drake Road Fort Collins CO 80525 USA Phone 1 970 482 5811 Fax 1 970 498 3058 Email and Website www woodward com Woodward has company owned plants subsidiaries and branches a...

Отзывы: