background image

-7-

Model M1054 (Mfg. Since 4/10)

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

214

XM1054214

SAW BOW

317

XM1054317

GIB

214-1 XM1054214-1

PIPE CONNECTOR 1/2 NPT

318

XM1054318

BLADE GUIDE ARM

214-2 XM1054214-2

CUTTING FLUID HOSE

319

XPW04M

FLAT WASHER 10MM

214-3 XM1054214-3

RUBBER FOOT M8-1.25 X 40

320

XM1054320

BLADE GUIDE KNOB BOLT

214-4 XPN03M

HEX NUT M8-1.25

321

XPW01M

FLAT WASHER 8MM

214-5 XM1054214-5

FILTER

322

XPLW04M

LOCK WASHER 8MM

214-6 XPBHS35M

BUTTON HD CAP SCR M5-.8 X 10

323

XPB07M

HEX BOLT M8-1.25 X 25

215

XPN08

HEX NUT 3/8-16

324

XM1054072-1 KNOB BOLT M6-1 X 10

216

XM1054216

HANDLE

325

XM1054325

SAW DIRECTION LABEL

217

XM1054217

SHAFT

326

XM1054326

FRONT BLADE GUARD

218

XM1054218

IDLER WHEEL

327

XPLW03M

LOCK WASHER 6MM

219

XM1054219

TAPERED ROLLER BEARING 6025

328

XPW03M

FLAT WASHER 6MM

219-1 XPR26M

INT RETAINING RING 52MM

329

XPB39M

HEX BOLT M6-1 X 50

220

XM1054220

STEEL WASHER 16 X 30 X 3MM

330

XPB15M

HEX BOLT M8-1.25 X 40

221

XPB09M

HEX BOLT M8-1.25 X 20

331

XPW07

FLAT WASHER 5/16

222

XM1054222

BLADE COVER

332

XPN03M

HEX NUT M8-1.25

222-1 XM1054222-1

FOAM PAD

333

XPN01M

HEX NUT M6-1

223

XPN03M

HEX NUT M8-1.25

334

XM1054334

FILTER

224

XPLW04M

LOCK WASHER 8MM

335

XPB18M

HEX BOLT M6-1 X 15

225

XM1054225

REAR BLADE COVER

336

XPLW02

LOCK WASHER 1/4

226

XM1054072-1

KNOB BOLT M6-1 X 10

337

XPS68M

PHLP HD SCR M6-1 X 10

226-1 XPW02M

FLAT WASHER 5MM

338

XM1054338

BASE

226-2 XPBHS35M

BUTTON HD CAP SCR M5-.8 X 10

339

XM1054339

PIVOT SHAFT

300

XM1054300

HANDLE

340

XPS51M

PHLP HD SCR M4-.7 X 30

301

XPCAP100M

CAP SCREW M8-1.25 X 15

341

XPW05M

FLAT WASHER 4MM

302

XPN01M

HEX NUT M6-1

341-1 XPN04M

HEX NUT M4-.7

303

XM1054303

REAR BLADE GUARD

342

XM1054342

SAFETY SWITCH

304

XPBHS09M

BUTTON HD CAP SCR M6-1 X 12

343

XPCAP25M

CAP SCREW M6-1 X 12

305

XM1054305

BRUSH ASSEMBLY

345

XM1054345

LIMIT SWITCH SUPPORT

305-1 XM1054305-1

BRUSH SUPPORT BRACKET

345-1 XPW03M

FLAT WASHER 6MM

305-2 XM1054305-2

BLADE BRUSH

348

XPLW06M

LOCK WASHER 10MM

305-3 XPW03M

FLAT WASHER 6MM

349

XPW04M

FLAT WASHER 10MM

305-4 XPN01M

HEX NUT M6-1

350

XPN02

HEX NUT 5/16-18

305-5 XPB52M

HEX BOLT M6-1 X 35

351

XPW07

FLAT WASHER 5/16

305-6 XPB04M

HEX BOLT M6-1 X 10

352

XPB07

HEX BOLT 5/16-18 X 3/4

305-7 XPW03M

FLAT WASHER 6MM

353

XM1054353

EXTENSION SPRING

306

XM1054306

LOWER BLADE GUIDE BLOCK

354

XM1054354

SPRING ADJUSTING ROD

307

XM1054307

VALVE ASSEMBLY

355

XM1054355

SPRING HANDLE BRACKET

307-1 XM1054307-1

CUTTING FLUID VALVE

356

XPW02

FLAT WASHER 3/8

307-2 XM1054307-2

HOSE 6MM

357

XPN08

HEX NUT 3/8-16

307-3 XM1054307-3

HOSE FITTING

358

XPCAP84M

CAP SCREW M10-1.5 X 35

307-4 XM1054307-4

HOSE CLIP

359

XM1054359

BUSHING

307-5 XPLW03M

LOCK WASHER 6MM

360

XPSS01M

SET SCREW M6-1 X 10

307-6 XPBHS09M

BUTTON HD CAP SCR M6-1 X 12

361

XM1054361

REAR VISE JAW

307-7 XM1054307-7

HOSE CLAMP 12MM

362

XM1054362

VISE FENCE LOCK KNOB

308

XM1054308

UPPER BLADE GUIDE BLOCK

363

XPW04M

FLAT WASHER 10MM

309

XM1054309

SET SCREW M6-1 X 5

364

XPSS19M

SET SCREW M8-1.25 X 30

310

XM1054310

BEARING SHAFT

365

XM1054365

VISE LOCK KNOB BOLT

311

XM1054311

CARBIDE GUIDE

366

XPW04M

FLAT WASHER 10MM

312

XPCAP02M

CAP SCREW M6-1 X 20

367

XPCAP84M

CAP SCREW M10-1.5 X 35

313

XM1054313

LONG ECCENTRIC SHAFT

368

XPW04M

FLAT WASHER 10MM

314

XM1054314

SHORT ECCENTRIC SHAFT

369

XM1054369

BUSHING

315

XP608-2RS

BALL BEARING 608-2RS

370

XM1054370

FRONT VISE JAW

316

XPR39M

EXT RETAINING RING 8MM

371

XPB118M

HEX BOLT M8-1.25 X 45

Содержание SHOP FOX M1054 insert

Страница 1: ...048 except for improvements to the headstock belt tension mechanism vise and other small changes The Data Sheet and parts breakdowns in this insert replace the corresponding sections in the M1048 manu...

Страница 2: ...e 14 Gauge Plug Included No Recommended Plug Type NEMA L6 20 or 6 20 Motor Type TEFC Capacitor Start Induction Horsepower 11 2 HP Voltage 220V Phase Single Phase Amps 15 5A Speed 1725 RPM Cycle 60 Hz...

Страница 3: ...ruction Cast Iron Wheel Construction Cast Iron Base Construction Cast Iron Paint Epoxy Miscellaneous Wheel Size 111 2 in Blade Guides Upper Ball Bearing Blade Guides Lower Ball Bearing Carbide Guide C...

Страница 4: ...304 303 302 301 300 222 1 222 223 224 225 226 2 226 1 226 221 214 215 216 217 218 219 1 219 220 214 1 214 2 214 3 214 4 214 5 214 6 213 213 1 212 212 1 211 210 209 208 207 206 205 204 202 201 200 134...

Страница 5: ...354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 603 604 605 606 608 609 610 610 1 611 611 1 612 612 1 613 613 1 613 2 613 3 613 4 613 5 613 6 613 7 613...

Страница 6: ...02M HEX BOLT M6 1 X 12 122 4 XPC800 S CAPACITOR 800M 125V 1 3 4 X 3 3 8 42 XPCAP52M CAP SCREW M8 1 25 X 10 122 5 XM1054122 5 MOTOR JUNCTION BOX 43 XPLW04M LOCK WASHER 8MM 122 6 XM1054122 6 THERMAL OVE...

Страница 7: ...M6 1 341 1 XPN04M HEX NUT M4 7 303 XM1054303 REAR BLADE GUARD 342 XM1054342 SAFETY SWITCH 304 XPBHS09M BUTTON HD CAP SCR M6 1 X 12 343 XPCAP25M CAP SCREW M6 1 X 12 305 XM1054305 BRUSH ASSEMBLY 345 XM1...

Страница 8: ...PER BRACKET 606 XPB09M HEX BOLT M8 1 25 X 20 620 XPR07M EXT RETAINING RING 18MM 608 XPW07 FLAT WASHER 5 16 623 XM1054623 CYLINDER ASSEMBLY 609 XM1054609 POSITION BRACKET 624 XM1054624 PIVOT SHAFT 610...

Страница 9: ...ine Technical Support tech support shopfox biz COPYRIGHT JULY 2006 BY WOODSTOCK INTERNATIONAL INC REVISED AUGUST 2007 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Страница 10: ......

Страница 11: ...structions for Bandsaws 8 ELECTRICAL 9 220V Operation 9 Extension Cords 9 Grounding 9 SETUP 10 Unpacking 10 Inventory 10 Machine Placement 11 Cleaning Machine 11 Mounting to Shop Floor 12 Moving Placi...

Страница 12: ...n 24 SERVICE 26 Troubleshooting 26 Blade Change 28 Blade Tension Tracking 29 Blade Guide Bearings 30 Squaring Blade to Table 31 Electrical Components 32 Model M1048 220V Wiring Diagram 33 Blade Guides...

Страница 13: ...y claims INTRODUCTION If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International In...

Страница 14: ...e 1 M1048 Machine Identification A Blade Tension Handwheel B Lift Handle C Vise Handwheel D Coolant Drip Pan E Work Stop F Pulley Cover G Control Panel H Blade Guide Scale I Blade Guide Knob J Coolant...

Страница 15: ...switch that turns the motor and coolant pump OFF at the bottom of the cut C START Button Turns the motor ON and begins the sawing action D Power Light When lit indicates that system is energized and m...

Страница 16: ...in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all...

Страница 17: ...ecking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and...

Страница 18: ...asses to protect eyes and always disconnect from power 5 WORKPIECE HANDLING Always support the workpiece with table vise or other support fixture Flag long pieces to avoid a tripping hazard Never hold...

Страница 19: ...s should you connect your machine to an ungrounded power source or electrocution or severe shock could occur 220V Operation The Model M1048 is wired for 220V operation Always connect this machine to a...

Страница 20: ...ed on the machine Make sure to check the machine when you use this inventory list Box Inventory Figure 4 Qty A Model M1048 Metal Cutting Bandsaw 1 Hardware and Tools Not Shown Chip Tray 1 Triagle Scre...

Страница 21: ...arts of your Bandsaw are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based so...

Страница 22: ...methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific appli cation Mounting to...

Страница 23: ...e crate Shipping Bracket Figure 9 Shipping bracket The bracket in Figure 9 has been installed to keep the saw in alignment during shipping Remove it before using your saw Store it for safe keeping in...

Страница 24: ...st the feed stop bolt do these steps 1 Adjust the feed stop bolt and jam nut Figure 12 so the bandsaw blade teeth are 1 16 below the vise table surface The adjustments listed below have been performed...

Страница 25: ...andsaw to power 5 Raise the bandsaw and close the feed control knob to keep the saw in place 6 Start the bandsaw while keeping your finger near the EMERGENCY STOP OFF button Figure 13 at all times dur...

Страница 26: ...ur safety should come first READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and...

Страница 27: ...see Figure 16 3 With the rear vise jaw making contact with the posi tive stop tighten the rear vise jaw and re check the angle 4 Loosen the rear vise lock handle and swing the rear jaw until it reach...

Страница 28: ...keeping the blade from twisting and drift ing off of the cut line To adjust the rear blade guide arm Loosen the knob shown in Figure 18 and slide the rear blade guide as close to the workpiece as poss...

Страница 29: ...tact the blade manufacturer To select the correct blade TPI do these steps 1 Measure the material thickness This mea surement is the length of cut taken from where the tooth enters the workpiece sweep...

Страница 30: ...ns in FPM 114 196 288 377 Motor Drive Wheel ENTANGLEMENT HAZARD DO NOT operate bandsaw with pulley cover open Personal injury could occur The speed at which the saw blade will cut through a workpiece...

Страница 31: ...ou will over heat the pump and void your warranty Coolant System This bandsaw has a built in coolant system that extends the life of your bandsaw blades by lowering the tempera ture of the blade and w...

Страница 32: ...ricate the blade and flush the chips away so they do not stick to the blade If the chips build up on the blade eventually they will bind and skid in the next cut break ing blade teeth and damaging the...

Страница 33: ...e cut end it could be very hot Support long pieces so they won t fall when cut and flag the ends to alert passers by of potential dan ger Adjust the blade guides as close as possible to the workpiece...

Страница 34: ...off metal chips with a brush or use a shop vacuum to remove the chips Keeping metal chips away from bandsaw mechanisms is important to making sure that your bandsaw lasts a long time This machine is e...

Страница 35: ...ce every year Use a high quality ISO 68 or SAE 90 gear oil To change the gear oil do these steps 1 Run the bandsaw for a couple of minutes to warm up the oil in the gearbox 2 DISCONNECT THE BANDSAW FR...

Страница 36: ...main power supply is switched ON 7 Replace faulty ON OFF switch 8 Check for broken wires or disconnected corroded connections and repair replace as necessary 9 Test repair replace Machine stalls or i...

Страница 37: ...the material 5 The blade is twisted 6 The blade is slipping on the wheels 1 Refer to Changing Blade Speed on Page 20 and adjust as required 2 Refer to Blade Selection on Page 19 and adjust as require...

Страница 38: ...then out of the blade guide roller bearings 7 Install the new blade into front and rear blade guide roller bearings as shown in Figure 33 then around the bottom and top wheels Note It is sometimes po...

Страница 39: ...is used properly Do not attempt to adjust track ing until the blade is properly tensioned To adjust the blade tracking on the bandsaw do these steps 1 Loosen or tighten the tracking set screw in Figur...

Страница 40: ...own until it lightly touches the back of the blade The blade guide roller bearings also need to be adjusted The front bearing is mounted on an eccentric and can be easily adjusted to suit the blade th...

Страница 41: ...le and blade as shown in Figure 39 3 Check for gaps along several points of the blade length between the two blade guides Set the machinist square between the blade teeth for a more accurate reading 4...

Страница 42: ...mit switch SQ1 Figure 44 Pump motor wiring and capacitor M2 Figure 43 Control panel wiring Figure 42 Junction box M1 SB4 SB1 SB3 L Electrical Components Figure 45 M1048 Contactor relay electrical box...

Страница 43: ...rical work ser vice or adjustment Model M1048 220V Wiring Diagram OFF LEGEND M Motor KM1 Contactor Main Motor KM2 Pump Motor Relay KM1 Thermal Relay Main Motor L Indicator Lamp SB1 Emergency Stop Butt...

Страница 44: ...34 M1048 10 x 18 Metal Cutting Bandsaw PARTS Blade Guides Parts Breakdown...

Страница 45: ...9 XPLW04M LOCK WASHER 8MM 105 XPK20M KEY 5 X 5 X 15 180 XPLW01 LOCK WASHER 5 16 106 XM1048106 HANDWHEEL HANDLE 181 XM1048181 SUPPORT SEAT 107 XM1048107 COMPRESSION SPRING 182 XM1048182 ADJ FIXING PLAT...

Страница 46: ...36 M1048 10 x 18 Metal Cutting Bandsaw PARTS Drive Wheel Parts Breakdown...

Страница 47: ...16 277 XPSB02M CAP SCREW M6 1 X 20 234 XPN03M HEX NUT M8 1 25 278 XPN03M HEX NUT M8 1 25 235 XPSS01M SET SCREW M6 1 X 10 279 XPSS01M SET SCREW M6 1 X 10 236 XM1048236 PIVOT SHAFT 280 XM1048280 BEARING...

Страница 48: ...38 M1048 10 x 18 Metal Cutting Bandsaw PARTS Main Parts Breakdown...

Страница 49: ...12 364 XM1048364 BRACKET 415 XM1048415 NAME PLATE 365 XPSB48M CAP SCREW M6 1 X 35 416 XPS70M PHLP HD SCR M5 1 X 8 366 XPSB13M CAP SCREW M8 1 25 X 30 417 XM1048417 COLUMN 367 XM1048367 DISTANCE SET ROD...

Страница 50: ...SHER 1 4 474 XPW07 FLAT WASHER 5 16 449 XPS07 PHLP HD SCR 1 4 20 X 3 8 475 XM1048475 CYLINDER ASSY 450 XM1048450 COUPLER PT 1 2 X 1 4 476 XM1048476 PIVOT SHAFT 451 XM1048451 HOSE 3 4 X 1 5 477 XLABEL...

Страница 51: ...The owner of this machine MUST maintain the original location and readability of all labels on this machine If any label is removed or becomes unreadable REPLACE that label before allowing the machine...

Страница 52: ...d from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole...

Страница 53: ...ine represents a good value _____ Yes ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 __...

Страница 54: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

Страница 55: ......

Страница 56: ......

Отзывы: