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Rev 3.0/10-06

QUADRA-TILT ROTATOR • DC-VOLTAGE

Page 3

OPERATING FEATURES

Note: Components featured in the following instructions for assembling, operating or

maintaining the vacuum lifter are underlined on their first appearance in each section.

Standard MRTA611LDC shown.

1 LIFT SPOOL

8 AIR FILTER

15 VACUUM PUMP

2 LIFT BAR

9 LOW VACUUM WARNING LIGHT

16 VACUUM PAD

3 BATTERY

10 VALVE HANDLE

with MOVABLE MOUNT

4 BATTERY GAUGE

11 VACUUM RESERVE TANK

17 EXTENSION ARM

5 LOW VACUUM WARNING BUZZER

12 CONTROL HANDLE

18 BATTERY CHARGER

6 VACUUM GAUGE

13 PAD FRAME

19 ROTATION RELEASE LEVER

7 BATTERY TEST BUTTON

14 QUICK CONNECTOR

20 TILT LOCK (OPTIONAL)

Содержание MRTA611LDC

Страница 1: ...AL NUMBER __________ QUADRA TILT ROTATOR DC VOLTAGE WITH DUAL VACUUM SYSTEM READ ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS LIFTER DESIGNED FOR THE MATERIALS HANDLING PROFESSIONAL P O Box 368...

Страница 2: ...ng Temperatures 15 to 105 F 9 to 40 C Service Life This lifter is designed to have a service life of at least 20 000 lifting cycles when used as intended Wiring Diagram The following wiring diagram is...

Страница 3: ...d Capacity or attempt to lift loads the lifter is not designed for see INTENDED USE LOAD CHARACTERISTICS Never attempt to lift cracked or broken glass with this lifter Always position the vacuum pads...

Страница 4: ...nce in each section Standard MRTA611LDC shown 1 LIFT SPOOL 8 AIR FILTER 15 VACUUM PUMP 2 LIFT BAR 9 LOW VACUUM WARNING LIGHT 16 VACUUM PAD 3 BATTERY 10 VALVE HANDLE with MOVABLE MOUNT 4 BATTERY GAUGE...

Страница 5: ...with restraining latch to prevent lift spool from slipping off under any circumstances If the lifter is equipped with optional tilt locks make sure they are disengaged see OPERATION TO LIFT AND MOVE T...

Страница 6: ...ame configurations to accommodate different load dimensions and weights see SPECIFICATIONS Pad Spread and Load Capacity The following illustration shows several possible configurations Select a config...

Страница 7: ...o calculate the load capacity when some vacuum pads are removed consult the Per Pad Load Capacity see SPECIFICATIONS and multiply by the number of pads currently in use Make sure all vacuum hoses are...

Страница 8: ...end of the extension arm in its socket on the pad frame so that the holes align for the cotterless hitch pin 3 Secure the extension arm in the pad frame by pushing the cotterless hitch pin through th...

Страница 9: ...he vacuum pads without breaking or otherwise being damaged The allowable overhang depends on the kind of load material being lifted the thickness of the material and the angle at which it is handled i...

Страница 10: ...owing restrictions WARNING Never use lifter in dangerous environments This lifter is not intended for use in any environment that is inherently dangerous to the operator or likely to compromise the li...

Страница 11: ...k battery energy before using lifter See MAINTENANCE BATTERY TEST Perform all inspections and tests required by the INSPECTION and TESTING SCHEDULES see MAINTENANCE In addition if the lifter has been...

Страница 12: ...aximum load weight see TO LIFT AND MOVE THE LOAD Load Capacity and the Warning Light to follow The valve handle must remain in the APPLY position throughout the entire lift WARNING Keep valve handle i...

Страница 13: ...t a test to determine whether the lifter is designed to lift the load as follows 1 Make sure the lifter s vacuum generating system is functioning correctly see MAINTENANCE VACUUM TEST 2 Apply the vacu...

Страница 14: ...loads or other causes of incidental loading Tilt locks are intended as a secondary safety device and do not eliminate the need to center the load correctly on the pad frame see TO APPLY THE PADS TO A...

Страница 15: ...T see MAINTENANCE and inspect the vacuum pads for damage see MAINTENANCE VACUUM PAD MAINTENANCE Inspection If the vacuum loss cannot be remedied immediately perform inspection and maintenance as neede...

Страница 16: ...Remember that the load requires more vertical space when tilted to the upright position as well as more horizontal space when tilted to the flat position Make sure there is sufficient clearance for th...

Страница 17: ...cuum pads and all other components from damage while in transit Storing the Lifter Use the covers supplied to keep the vacuum pads clean In accordance with CE Standard EN 13155 the lifter is designed...

Страница 18: ...er s structure for visual damage Examine the vacuum system including vacuum pads fittings and hoses for visual damage Examine the air filter for conditions requiring service see AIR FILTER MAINTENANCE...

Страница 19: ...h the vacuum generating system Note After the test is completed move the valve handle to the RELEASE position power off before reconnecting the battery 4 Raise the load a minimal distance to assure th...

Страница 20: ...ate an energy level that is higher than actual due to a surface charge on the battery After the pump runs for approximately one minute the surface charge dissipates allowing the operator to take an ac...

Страница 21: ...urface contamination must be thoroughly cleaned see Cleaning discussion to follow Over time the rubber in a pad may experience hardening or leaching of chemicals resulting in stiffness or surface glaz...

Страница 22: ...ean the face of each vacuum pad as previously directed see VACUUM PAD MAINTENANCE Cleaning 2 Apply the lifter to a clean smooth nonporous surface The surface should be flat or possess no more curvatur...

Страница 23: ...amaged Note Do not attempt to remove the snap ring on the bowl 2 Remove any liquid or other contaminants in the bowl and determine whether the filter screen needs further attention see Conditions Requ...

Страница 24: ...5 1 Remove the four head screws 1 and remove the head 2 2 Turn the head upside down and remove the four valve plate screws 9 3 Lift out the valve plate 6 to access the exhaust valve flapper and head g...

Страница 25: ...pped with the Dual Vacuum System have 2 vacuum switches Directions are the same for these lifters except that each vacuum switch must be tested and adjusted individually When you are evaluating vacuum...

Страница 26: ...um level turn the screw counter clockwise when viewing vacuum switch from end with electrical connectors 2 Recheck the vacuum switch setting following each 1 6th turn of the adjustment screw In order...

Страница 27: ...light 1 64236 Vacuum Switch 1 4 NPT 2 64230 Roller Lever Switch 1 64200 Push Button Switch for battery test button 1 59080 Vacuum Control Valve w Handle for Dual Vacuum System 1 59028 Movable Pad Mou...

Страница 28: ...d during use Repairs are required due to abnormal wear and tear The product has been damaged misused or neglected If a problem is not covered under warranty Powr Grip will notify the customer of costs...

Страница 29: ...t exceed 88 dBa under any circumstances Furthermore if ambient noise measures 88 dBa the alarm volume must be set to maximum and the operator must remain within 2 60 cm of the warning buzzer in order...

Страница 30: ...larm may sound in such circumstances consult the OPERATION section of the main instructions see TO APPLY THE PADS TO A LOAD Vacuum Level on Other Surfaces to determine whether the lifter can be used t...

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