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SAFETY 1

Loader Mounting Kit (9/11/00)

INSTALLATION

„

During installation, the tractor engine should be

off, the key removed and the brakes locked. Do not
disconnect hydraulic lines until attachments are
removed or lowered to the ground and system
pressure is released by operating valve levers.
Never operate any hydraulic cylinders during any
phase of the installation process.

„

This Loader Mounting Kit is to be used only for

the loaders and tractors specified in the Loader
Mount Installation section of this manual. Any
other use or modification of this mounting kit may
result in serious injury or death.

„

Hydraulics must be connected as instructed in

this manual. Do not substitute parts, modify, or
connect in any other way.

„

After connecting hoses, check that all control

lever positions function as instructed in the Opera-
tor’s Manual. Do not put into service until control
lever and equipment movements are correct.

TRAINING

„

Safety instructions are important! Read all

attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals are available from dealer or, in the
United States and Canada, call 1-800-319-6637.)
Failure to follow instructions or safety rules can
result in serious injury or death.

„

If you do not understand any part of this manual

and need assistance, see your dealer.

„

Know your controls and how to stop engine and

attachment quickly in an emergency.

„

Keep hands and body away from pressurized

lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.

„

Make sure that all operating and service person-

nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TA C T   A   P H Y S I C I A N   I M M E D I AT E LY   I F   F LU I D
ENTERS SKIN OR EYES. DO NOT DELAY.

„

Never allow children or untrained persons to

operate equipment.

PREPARATION

„

Check that all hardware is properly installed.

Always tighten to torque chart specifications
unless instructed otherwise in this manual.

„

Air in hydraulic systems can cause erratic oper-

ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
p u t t i n g   i n t o   s e r v i c e   o r   a l l o w i n g   a n y o n e   t o
approach the equipment.

„

After connecting hoses, check that all control

lever positions function as instructed in the Opera-
tor’s Manual. Do not put into service until control
lever and equipment movements are correct.

„

Protective hose sleeves must cover all hydrau-

lic hoses and be secured onto metal hose fittings.
Replace hoses or sleeves if damaged or if protec-
tive sleeve cannot be properly positioned or
secured.

„

Make sure all hydraulic hoses, fittings, and

valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.

(Safety Rules continued on next page)

Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped out
by an operator’s single careless act.

In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.

It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Rev. 11/1/01)

Содержание 111753

Страница 1: ...PN 59744 12 14 01 111753 LOADER MOUNTING KIT Loaders 1009 1012 1016 mounting to John Deere Models 4500 4600 4700 MANUAL PART NUMBER 59744 Includes Hose Kit 59732...

Страница 2: ...rained mechanics genuine WOODS service parts and the necessary tools and equipment to handle all your needs Use only genuine WOODS service parts Substitute parts will void the warranty and may not mee...

Страница 3: ...CT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY Never allow children or untrained persons to operate equipment PREPARATION Check that all hardware is properly installed Always tig...

Страница 4: ...ols are disengaged before starting power unit engine Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and...

Страница 5: ...t is in a safe condition before putting unit into service Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly...

Страница 6: ...ety rules can result in serious injury or death 56051 A Safety Decals continued on next page 56053 A DANGER ROLLOVERS CAN RESULT IN INJURY OR DEATH n Always use ROPS and seat belt n Add rear tractor b...

Страница 7: ...ake and shut off tractor 6 Install mount pins and clips Remove stands and pin into crosstube LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED n Read operator s manuals for instructions n Positi...

Страница 8: ...e assembled and installed on the customer s tractor by the Woods dealer Dealer must thoroughly inspect equipment and complete each item on the PRE DELIVERL CHECK LIST DELIVERY CHECK LIST and WAR RANTY...

Страница 9: ...hardened flat washers 14 and 1 2 spacer washers 19 3 Place quick coupler bracket between 1 2 inch spacer washer and right rear mount as shown in Fig ure 2 4 Install left rear mount to tractor housing...

Страница 10: ...in Figure 4 with flat washers and hex nuts on the inside of tractor frame 3 Repeat steps 1 and 2 for installing left moount 5 4 Do not tighten at this time 4 59697 Right front mount 5 59698 Left front...

Страница 11: ...e rails to the inside of left rear mount 2 using three carriage bolts 17 flat washers 14 and hex nuts 16 4 Repeat steps for installation of side rail on right side of tractor 5 Do not tighten hardware...

Страница 12: ...lat washer 16 230 5 8 NC Hex nut 18 4548 5 8 NC x 1 3 4 Cap screw GR5 Figure 7 Grill Guard Installed Torque Hardware Torque all mounting hardware to specifications given below 4 5 15 15 16 18 6 CD5522...

Страница 13: ...ttings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent dam age Hoses must not be twisted bent sharply kinked f...

Страница 14: ...with multi function hydraulic lever and four tractor hydraulic couplers as shown in Figure 8 Hose kit 59732 must be used to complete the hydraulic connection Hydraulic couplers for connection to tract...

Страница 15: ...r locations 1 Bucket Cylinder Rod End Rollback Blue 2 Bucket Cylinder Base End Dump Red 3 Boom Cylinder Rod End Down Orange 4 Boom Cylinder Base End Up White Figure 10 Loader Feedline Identification C...

Страница 16: ...ning air from the hydraulic system 7 When hose routings and correct loader opera tions are verified identify each circuit by placing a matching colored band around the male and female quick disconnect...

Страница 17: ...PARTS 15 PN 59744 12 14 01 Loaders 1009 1012 1016 PARTS INDEX 111753 LOADER MOUNTING KIT 111753 LOADER MOUNT KIT 16 59732 HOSE KIT 17 John Deere Tractor Models 4500 4600 4700 mounting to...

Страница 18: ...9698 1 Left front mount 6 59738 1 Grill guard kit includes items 15 16 17 11 57816 8 1 2 Hardened SAE flat washer 12 1093 8 1 2 NC Hex nut REF PART QTY DESCRIPTION 13 24576 8 1 2 NC x 1 3 4 Cap screw...

Страница 19: ...4JIC 2 313030 4 90 Elbow 3 4JICM x 3 8NPTM 3 4 3 8 male hydraulic coupler x 3 8 NPTF not included in kit obtain from John Deere dealer 4 315039 1 Swivel pipe adapter male to female N S 88 AR Plastic T...

Страница 20: ...7 634 722 979 1020 1383 A SAE SERIES TORQUE CHART SAE Bolt Head Identification SAE Grade 2 No Dashes SAE Grade 5 3 Radial Dashes SAE Grade 8 6 Radial Dashes Diameter Thread Pitch Millimeters Wrench Si...

Страница 21: ...ty CCW Counter Clockwise CW Clockwise F Female GA Gauge GR 5 etc Grade 5 etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimet...

Страница 22: ...made transportation charges pre paid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMED...

Страница 23: ...ust be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discov ered or should have been discovered routed through the dealer and distributor from wh...

Страница 24: ...Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax 1999 Woods Equipment Company All rights reserved PART NO 59744...

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