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BEFORE BEGINNING
Identify and verify that you have all the parts listed.
Read the instructions at least once before beginning. This jig
is designed for marking/mounting 35mm or 26mm cup hinge
mounting plates (with 32mm on center mounting holes) at a
distance of 37mm to 70mm from the edge of the cabinet.
ASSEMBLY
Attach the 1/4" Cap
(8610C)
to the 1/2" Cap
(8610A)
using the 3/4" screws
(5771B)
.
See fig. 1.
Install
a 1/8" Spacer
(BUSH001)
and a 3/8" Spacer
(BUSH050)
on both of the 1-1/2" Screws
(MP150)
. Insert the
screws thru the two open holes in the Caps and start an Offset
Oval Nut
(5765B)
on the end of each screw.
See fig. 2.
Lay the assembly on edge. Slide the 7-7/8" One Track
(4208)
on to the offset oval nuts until it's flush with one end
of the assembly, then tighten the 1-1/2" screws.
See fig. 2.
Insert three 3/8" Spacers
(BUSH050)
on the 1-1/2"
Bolt
(HB050)
and start a Thumb Nut
(5521)
on the end of
the bolt. This assembly provides support for the jig when it's
flipped and is best positioned next to the Indexing Plate. Slide
the assembly on the One Track and tighten.
See fig. 4.
Attach the Indexing Plate
(8610D)
to the Indexing Plate
Riser
(8610E)
using the 1/2" screws
(MF035)
.
See fig. 3.
Insert a 1" bolt
(HB030)
thru the Riser, then the
Indexing Plate. Install a 1/8" Spacer
(BUSH001)
and start
a Ratchet Handle
(5860)
on the end of the bolt. Slide the
assembly on the One Track and tighten.
See fig. 4.
If you're indexing the jig off the edge of a door or panel,
install a 5/8" Bushing
(BUSH004)
on the 2" Screw
(MP200)
,
insert the screw thru the hole in the Indexing Plate, install
another 5/8" Bushing and then the Thumb Nut
(5521)
. If
you're indexing the jig against the inside of a cabinet, don't
install this hardware on the Indexing Plate.
See fig. 4.
Slide the Base
(8625B)
in the slot of the assembly with
the shallow black groove in the base facing the 1/4" Cap. The
slot in the Base should be lined up with the tapped hole in
the 1/2" Cap below it. Install a 1/2" Bushing
(BUSH5050)
and a washer
(WB002)
on a Ratchet Handle w/stud
(5863)
.
Install the Ratchet Handle w/stud thru the slot in the Base
and start it in the tapped hole in the 1/2" Cap.
See fig. 5.
USING THE JIG
By aligning the edge of the shallow black groove in the
Base with the edge of the 1/4" Cap, the marking holes will
be 37mm from the edge of the jig. This 37mm dimension is
the built-in offset. By moving the Base/marking holes further
from the 1/4" Cap, you'll increase the distance of the plate
from the edge of the cabinet. Be sure to add the measurement
between the Cap and the groove to 37mm to get the actual
distance. For example, if the distance measures 23mm, plus
the 37mm built-in offset, the actual distance to the center
line of the marking holes will be 60mm.
See fig. 5.
Flip the jig to go from left to right or top to bottom.
Use a 1/4" Marking Punch
(8600)
to mark the
holes for drilling. Or use a Self-Centering bit
(6507
or 6507)
to drill the screw pilot holes and mark
the 35mm or 26mm cup hole for drilling.
©Copyright WOODHAVEN INC. 9/18/06
(800) 344-6657 or WWW.WOODHAVEN.COM
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