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GMG-LEZ Operation manual

Page 1 of 37

B0840

PUMP UNIT

GMG-LEZ

Translation of the

original operation manual

Version EN 10/2017

Содержание DE102011087221

Страница 1: ...GMG LEZ Operation manual Page 1 of 37 B0840 PUMP UNIT GMG LEZ Translation of the original operation manual Version EN 10 2017...

Страница 2: ...istency in the translated text occurs the original German operation manual should be referred to for clarification or the manufacturer contacted Copyright Unless permitted explicitly the dissemination...

Страница 3: ...lies 9 3 5 2 Base unit 9 3 5 3 Level monitoring option 11 3 5 4 Control 11 3 5 5 Electric connection of the pump unit 12 3 5 6 Level monitoring connection 13 3 5 7 Electric pressure switch connection...

Страница 4: ...ting fault remedy 29 7 2 Refilling the reservoir 30 7 3 Switch off 30 8 Cleaning servicing fault remedy and repair 31 8 1 Cleaning 31 8 2 Servicing 31 8 3 Inspection schedule 32 8 4 Repair 32 8 5 Acce...

Страница 5: ...re obliged to read and understand this operation manual and in particular its section Safety regulations It is your safety that is at stake Should you have any question or uncertainty contact WOERNER...

Страница 6: ...of causing serious personal injuries Warning Any possibly dangerous situation capable of causing serious personal injuries Caution Any possibly dangerous situation that might cause minor personal inj...

Страница 7: ...e type label is located at the side of the pump body and contains information as follows Manufacturer Type e g GMG LEZ No order number e g 612345 1 Model year 2 4 Manufacturer and contact address Euge...

Страница 8: ...s the pump unit s area of application is determined by the medium to be delivered Hence when determining the area of application you also need to refer to the technical data sheets for the medium to b...

Страница 9: ...at the permissible maximum temperature the normal atmospheric pressure 1013 mbar by more than 0 5 bar as well as that of highly inflammable or explosive media and foodstuff is prohibited Important Ple...

Страница 10: ...control 3 A Output speed approx 30 min 1 Protection type DIN EN 60529 IP55 Material Casing Aluminium Pump element Steel Motor Aluminium Steel Copper Reservoir St Polyamide Acryl Gaskets NBR 1 Reservoi...

Страница 11: ...monitoring option The technical data of the optional level monitoring unit is as follows Supply voltage 24 VDC Switching current max 80 mA Switching power max 1 5 W Temperature range 20 60 C Contact f...

Страница 12: ...p unit s electric connection data is as follows Type of connection Connector socket M12x1 5 pin 8 Version with control Pin 1 24 V 2 24 V external release 3 0 V 4 Alarm output done massage For attachme...

Страница 13: ...y to assign Pin 2 to 24 V in Time ON mode It is only then that time will elapse In case of pulse mode the machine pulses have to be assigned to Pin 2 Version without control Pin 1 24 VDC 0 VDC1 2 3 0...

Страница 14: ...control can be connected with up to two pressure switches Connection socket 8 1 This is the connection for the monitoring of a pressure switch left adapter unit Connection socket 8 2 This is the conne...

Страница 15: ...delivery function This function can only be used for the GMG LEZ pump units as single conductor In some modes of operation improvement of lubricant quality and delivery behaviour require additional s...

Страница 16: ...ccentric shaft 3 displaces the delivery piston 2 1 Thereby the suction hole 2 3 is closed and the lubricant volume being available in the metering chamber 2 4 delivered through the check valve 2 5 to...

Страница 17: ...during pump switch on must be delayed by approx 5 seconds Lubricant available No lubricant available permanent signal intermittent signal Level control C Level control F Minimum level monitoring for...

Страница 18: ...uirements on user training Any person getting to work on the pump unit must be authorised and trained for that purpose by the operator They must be able to recognise and avoid potential risks This als...

Страница 19: ...sures prescribed there are no residual risks to persons and objects within the pump unit s area If the pump unit is delivered in pre filled condition the product and safety data sheets related to the...

Страница 20: ...ndition only It is prohibited to remove modify bridge or bypass any and all protection safety or monitoring facilities It is prohibited to reconstruct or modify the pump unit The operator should be no...

Страница 21: ...ote The pump unit and the components attached in accordance with the scope of delivery may still contain residues of blue dyed test oil 6 3 Installation The pump unit is ready for wall mounting It is...

Страница 22: ...he pump unit to the voltage supply see sub section 3 5 5 Ground the pump unit through the potential connection by means of a threaded M4 screw Check the electric connections for correct installation p...

Страница 23: ...nes must be clean and free of any obstruction You may not connect the lube lines to the lube points unless the lubricant comes out free of air Check all connections of the lube lines for tightness and...

Страница 24: ...he progressive distributors In case of fault a corresponding message can be submitted to a superior system The control needs to be started by way of an external release Control variant With connection...

Страница 25: ...When this item is pressed once the set value will be displayed Another pressing will change the value by 1 By pressing MODE the value will be changed by 1 During setting the value display is flashing...

Страница 26: ...GMG LEZ Operation manual Page 26 of 37 B0840...

Страница 27: ...GMG LEZ Operation manual Page 27 of 37 B0840...

Страница 28: ...password the user is required to restart with step 1 If the newly changed password gets lost the control unit can be reset to the original parameters in the factory This however will result in loosing...

Страница 29: ...right adapter unit 5 No lubricant delivery Drive motor not running Check electric connenctions Check electric voltage at the motor Check the fuse Check the motor Reservoir is empty Refill lubricant Ai...

Страница 30: ...unit with oil refill is to be made into the reservoir directly For operation with grease it is recommended to refill through the filler connection by using a filling pump as such method ensures a refi...

Страница 31: ...icians in accordance with DIN VDE 1000 10 8 1 Cleaning Important The pump unit must not be cleaned by means of high pressure cleaners or compressed air Important The use of solvent containing cleaning...

Страница 32: ...otherwise lubricant may spill For GMG LEZ Loosen the pump element cautiously Prior to removal tilt the pump body slightly such that the delivery piston s head is moved out of the groove of the pressur...

Страница 33: ...sion of the fully completed form no return shipment can be accepted and processed To ensure speedy handling you are kindly requested to send a copy of the fully completed Declaration of Compliance to...

Страница 34: ...charged and cleaned 2 the residual contaminations left are free of any substance being harmful to health or environment 3 the materials used by us in the product s comply with the notes on the purpose...

Страница 35: ...sponds technically the GMG L The conformity declaration of GMG L is valid We hereby declare that the product Pump unit type GMG LEZ as of model year 2015 meets all relevant provisions of the directive...

Страница 36: ...GMG LEZ Operation manual Page 36 of 37 B0840 11 2 Declaration of conformity...

Страница 37: ...f cycle only one rotating direction and full cycle both rotation directions half 01 full 02 2 P6 Cycle number setting only for full cycle 1 999 1 P7 Settings for overtravel time after pressure switch...

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