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3

 

 

17.

 

Carefully

 

slot

 

the

 

wheel

 

axle

 

into

 

the

 

forks,

 

making

 

sure

 

the

 

disc

 

rotor

 

slides

 

BETWEEN

 

the

 

disc

 

pads

 

in

 

the

 

disc

 

brake

 

unit.

 

With

 

downward

 

pressure

 

on

 

the

 

wheel

 

to

 

make

 

sure

 

it

 

is

 

firmly

 

into

 

the

 

forks,

 

lightly

 

tighten

 

the

 

axle

 

nuts.

 

Then

 

tighten

 

each

 

nut

 

with

 

the

 

spanner

 

supplied

 

until

 

very

 

firm.

  

 

18.

 

Spin

 

the

 

wheel.

 

If

 

your

 

disc

 

brakes

 

are

 

rubbing

 

badly,

 

they

 

need

 

fine

tuning.

  

If

 

you

 

are

 

not

 

familiar

 

with

 

disc

 

brake

 

maintenance,

 

then

 

for

 

safety

 

purposes,

 

ignore

 

the

 

brake

 

tuning

 

procedure

 

below,

 

and

 

simply

 

take

 

your

 

completed

 

Wisper

 

bike

 

to

 

your

 

nearest

 

cycle

 

shop

 

to

 

get

 

the

 

brakes

 

fine

tuned.

 

It

 

will

 

only

 

take

 

them

 

a

 

few

 

minutes

 

and

 

you

 

can

 

be

 

sure

 

your

 

brakes

 

will

 

be

 

correctly

 

tuned.

 

 

19.

 

Fine

tuning

 

the

 

disc

 

brake:

 

The

 

aim

 

is

 

to

 

get

 

the

 

pads

 

set

 

parallel

 

to

 

the

 

disc

 

rotor

 

and

 

as

 

close

 

as

 

possible

 

without

 

rubbing.

 

This

 

is

 

achieved

 

by

 

a

 

combination

 

of

 

altering

 

the

 

angle

 

and

 

alignment

 

of

 

the

 

unit

 

on

 

the

 

fork,

 

altering

 

cable

 

tension,

 

and

 

altering

 

the

 

setting

 

of

 

the

 

inside

 

pad.

 

Hint:

  

During

 

fine

tuning,

 

repeatedly

 

view

 

the

 

disc

 

rotor

 

and

 

pads

 

from

 

close

 

to

 

the

 

wheel,

 

so

 

you

 

can

 

see

 

the

 

alignment

 

and

 

spacing

 

well.

  

 

20.

 

Adjust

 

the

 

alignment

 

of

 

the

 

brake

 

unit

 

on

 

the

 

fork

 

by

 

loosening

 

the

 

two

 

adjustment

 

nuts

,

 

then

 

shifting

 

the

 

position

 

of

 

the

 

brake

 

unit

 

to

 

get

 

it

 

parallel

 

with

 

the

 

disc

 

rotor,

  

and

 

with

 

the

 

outside

 

pad

 

as

 

close

 

to

 

the

 

rotor

 

as

 

possible.

 

Hint:

 

If

 

the

 

outside

 

pad

 

still

 

rubs,

  

then

 

the

 

brake

 

cable

 

is

 

too

 

tight.

  

Loosen

 

the

 

cable

 

fastening

 

nut

  

to

 

release

 

the

 

cable

 

and

 

allow

 

the

 

pads

 

to

 

open.

 

Re

tension

 

the

 

cable

 

and

 

tighten

 

the

 

nut

 

firmly

 

once

 

you

 

are

 

happy

 

with

 

the

 

gap

 

to

 

the

 

outside

 

pad.

 

 

21.

 

Now

 

get

 

the

 

inside

 

pad

 

close

 

to

 

the

 

disc

 

rotor

 

by

 

adjusting

 

the

 

inner

 

pad

 

spacer

 

nut.

 

Hint:

 

A

 

little

 

rubbing

 

is

 

okay,

 

as

 

the

 

pads

 

need

 

to

 

wear

 

in.

 

22.

 

If

 

pulling

 

the

 

brake

 

lever

 

fully

 

does

 

not

 

apply

 

enough

 

pressure

 

to

 

the

 

brakes,

 

either

 

the

 

cable

 

is

 

too

 

loose,

 

or

 

the

 

gap

 

between

 

the

 

pads

 

too

 

great.

 

Readjust

 

using

 

the

 

appropriate

 

procedures

 

described

 

above.

 

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