Winterwarm HR Series Скачать руководство пользователя страница 4

4

2.2  Use

 CAUTION! 

 Make sure the area around the air heater is 

dry when performing maintenance on the air heater.

 CAUTION! 

 Always close the doors and inspection hatches 

of the air heater, except when adjusting and checking the 
appliance.

2.2.1  Condensate discharge

 CAUTION! 

 This air heater is a condensing heater. A 

condensate water discharge system must be installed 
according to local regulations. Never block this discharge 
system. In winter conditions, make sure the condensate 
discharge does not freeze.

2.3  Maintenance & Cleaning

Frequent maintenance and cleaning of the air heater is 
necessary to ensure safe and proper operation. Failure 
to do so could lead to damage to the heater or its 
surroundings and void the warranty.

2.3.1 

Protection from water (IP class)

 WARNING! 

 Never use water when cleaning electrical 

parts.

This air heater is not waterproof and has an IP00B 
classification.

 WARNING! 

 Do not expose the air heater to rain, spray or 

dripping water.

2.4  Children and vulnerable users

 WARNING! 

 This air heater can be used by children aged 

8 years and above and by persons with reduced physical, 
sensory or mental capabilities or lack of experience and 
knowledge, if they are supervised or instructed concerning 
use of the appliance in a safe way and understand the 
hazards involved.

 WARNING! 

 Children shall not play with the air heater.

 WARNING! 

 Children shall not clean and maintain this air 

heater without supervision.

3  Technical specifications

3.1  Performance

Technical specification

Unit

Type HR-4.1 (ERP2018)

HR10

HR20

HR30

HR40

HR50

HR60

HR80

HR100

HR120

Net nominal heat input (max.)

kW

12.5

20.0

30.0

40.0

50.0

60.0

80.0

100.0

120.0

Net nominal heat input (min.)

kW

4.0

6.0

9.0

12.0

15.0

18.0

24.0

30.0

36.0

Heat output (max.)

kW

12.0

19.2

29.0

38.8

48.3

58.0

77.6

96.8

116.4

Heat output (min.)

kW

4.2

6.4

9.5

12.8

15.9

19.1

25.2

31.5

37.8

Efficiency at max. power

%

96.0

96.0

96.5

97.0

96.5

96.6

97.0

96.8

96.5

Efficiency at min. power

%

106.0

106.0

106.0

106.5

106.0

106.0

105.0

105.0

105.0

Air output (max.)

m

3

/h

2000

2600

3000

4500

5000

6000

8500

10,000

12,000

Throw horizontal (max.)

m

15

20

23

26

28

30

30

30

33

Gas connection

G”

1/2"

1/2"

3/4"

3/4"

3/4"

3/4"

1"

1"

1"

Electrical connection (50 Hz)

V

230

230

230

230

230

230

230

230

230

Electrical power consumption 
(max.)

kW

0.250

0.250

0.250

0.450

0.450

0.600

0.900

1.000

1.050

Electrical power consumption 
(min.)

kW

0.250

0.250

0.250

0.450

0.450

0.600

0.900

1.000

1.050

Stand-by electrical power 
consumption

kW

0.004

0.004

0.004

0.004

0.004

0.004

0.010

0.010

0.010

Electrical current (max.)

A

1.1

1.1

1.2

2.0

2.6

2.6

3.9

4.4

4.7

Protection class

-

IP00B

Содержание HR Series

Страница 1: ...HR en v2 0 12 2019 INSTALLATION MANUAL AIR HEATER TYPE HR ...

Страница 2: ...flue terminal 13 6 Operating the air heater 16 6 1 Burner cycle 16 6 2 Minimum firing time 16 6 3 Delta T regulation 16 6 4 Summer ventilation 16 6 5 Overheating protection 16 6 6 Flue passage check 17 7 Commissioning the air heater 17 7 1 Adjusting the settings 17 7 2 Commissioning the air heater 17 8 Combustion settings 19 8 1 Adjusting the burner settings 19 8 2 Converting to another gas type 1...

Страница 3: ...ation and void the warranty 2 Safety instructions Always follow the safety instructions in this chapter when installing using or performing maintenance on this air heater 2 1 Installation CAUTION This air heater must be installed and maintained by an authorized qualified and competent installer using calibrated equipment NOTICE This air heater must be installed and maintained in accordance with th...

Страница 4: ...r instructed concerning use of the appliance in a safe way and understand the hazards involved WARNING Children shall not play with the air heater WARNING Children shall not clean and maintain this air heater without supervision 3 Technical specifications 3 1 Performance Technical specification Unit Type HR 4 1 ERP2018 HR10 HR20 HR30 HR40 HR50 HR60 HR80 HR100 HR120 Net nominal heat input max kW 12...

Страница 5: ...ypes 3 2 1 Natural gas G20 Specification Unit Natural gas G20 Nominal supply pressure mbar 20 Supply pressure min max mbar 17 25 Gas category I2H BE I2 E s FR I2 ESI DE I2 ELL NL I2 EK Class B23 C13 C33 Specification Unit HR10 HR20 HR30 HR40 HR50 HR60 HR80 HR100 HR120 Gas consumption max m3 h 1 3 2 1 3 2 4 2 5 3 6 3 8 4 10 6 12 6 CO2 High 8 9 9 4 9 0 9 0 9 0 9 0 9 0 9 0 9 0 CO2 Low 8 7 8 5 8 5 8 6...

Страница 6: ... Type 10 20 575 280 Figure 1 Dimensions of the HR10 and 20 795 670 565 575 650 125 470 545 M10 4x M10 M10 115 140 110 100 105 Gas 3 4 ext INO80 OUTO80 325 400 180 35 85 O40 Type 30 40 280 Figure 2 Dimensions of the HR30 and 40 180 815 470 650 125 4X M10 565 670 1065 Gas 3 4 ext 100 115 105 110 140 35 85 IN O80 OUT O80 O40 Type 50 60 280 840 Figure 3 Dimensions of the HR50 and 60 ...

Страница 7: ...ation regulations and or other local regulations that may apply For United Kingdom only NOTICE The air heater must be installed in accordance with the relevant requirements of the Gas Safety regulations Electrical installation regulations and or other local regulations that may apply e g The Institute of Gas Engineers IGE UP 1 and 2 BS6230 BS5440 building regulations and the IIE regulations that i...

Страница 8: ...pplier for more information The working and standing supply pressure must be a minimum of 17 mbar and a maximum of 50 mbar measured at the inlet pressure nipple of the gas control in the heater NOTICE The supply line s manual isolation valve must be placed within reach of the heater NOTICE All gas supply lines must be mounted without any mechanical tension NOTICE Always clean the inside of a gas s...

Страница 9: ...on a cold wall Place the thermostat on an inner wall free from draught Never place the thermostat within the throw of the heater Never mount the thermostat near the aerials of internal communication networks These emit radiation that can disturb the thermostat Keep several meters distance In all cases the communication between the heater and the thermostat is based on a two wire low voltage connec...

Страница 10: ...1 2 3 4 5 6 7 8 ON 1 0 S1 J14 1 2 3 4 5 6 7 8 ON 1 0 1 2 3 Figure 12 Connection of multiple air heaters to a modulating room thermostat Each air heater needs an unique number to be recognised by the room thermostat This number can be set with the J14 switch on the control unit of each air heater 1 Set the S1 and J14 switches on the control unit as follows figure 13 a Set the S1 switch of the first...

Страница 11: ...material for the roof terminal wall terminal and for the piping between the heater and the terminal This is the only way the installation will be approved NOTICE Local regulations can require the flue terminal to be placed at least 0 6 m above roof level NOTICE Local regulations can require a minimum distance between the flue terminal and air ventilation openings on the building 5 1 Flue terminals...

Страница 12: ...hese flue materials NOTICE Different manufacturers use different connections systems for flue pipes Do not combine systems from different manufacturers 5 2 Flue length max The maximum straight length between the air heater and its flue terminal for both orientations is Horizontal vertical 9 meters Bends that are used in the connection between an air heater and the flue terminal cause a decrease in...

Страница 13: ...ndensate discharge pipe Protect the condensate drain from freezing to prevent this NOTICE The condensate discharge system must be connected according to local and national regulations The following table describes the maximum amount of condensate that can form per hour for each model Model Max condensate rate L h HR10 HR20 2 HR30 HR40 3 HR50 HR60 4 HR80 6 HR100 HR120 8 5 4 Installation of the flue...

Страница 14: ...e flue terminal in a horizontal position Use a level 4 Mark the holes on the wall 5 Drill the holes 6 Insert screws to fix the terminal in place 7 Seal the edges of the flue terminal with kit 8 Fix the shield on the inside of the wall CAUTION Make sure that the gasket is not damaged 9 Connect the gasket and the twin tube connection NOTICE Make sure the flue tube and the air inlet tube are not mixe...

Страница 15: ... m On tensile joints maximum distance between brackets of 2 m Follow the manufacturer s instructions Spread the brackets evenly along the piping Requirements for vertical piping Maximum distance between brackets of 2 m Spread the brackets evenly along the piping Always place a bracket on or near a bend or elbow piece except if the flue pipes before and after the elbow piece are shorter than 0 25 m...

Страница 16: ...is activated when the temperature difference between the sensor on the heater the delta T NTC sensor and the sensor in the thermostat is bigger than 8o C standard factory setting This procedure ensures an even distribution of temperature throughout the building thus acting as a fully automatic de stratification fan 6 3 1 Switch off delta T regulation Delta T regulation can be switched off when it ...

Страница 17: ... to perform a functional check and to obtain a flue gas analysis and record it for later reference CAUTION Use only calibrated instruments to adjust the air heater CAUTION Never carelessly turn the adjuster screws NOTICE Adjusting the control without a supporting flue gas analysis voids the warranty Only adjust the CO2 value if the CO2 reading differs more than 0 3 from its setting 7 2 Commissioni...

Страница 18: ... button for a few seconds figure 21 The display will alternate between Lo and St This means the heater will start up in Low fire 2 Press the and buttons to toggle between Low and High fire figure 21 3 Press the button until 0 is displayed to exit the service The air heater will always cool down the heat exchanger for several minutes The test mode will automatically end after 10 minutes Figure 21 U...

Страница 19: ...he CO2 value in High fire mode 4 2 Turn the Ratio adjuster screw to the right to de crease the CO2 value 3 Turn the Ratio adjuster screw to the left to increase the CO2 value 4 Check the CO2 value in Low fire mode 2 The CO2 value in Low fire should be lower than in High fire 5 Turn the Offset adjuster screw to the left to de crease the CO2 value 6 Turn the Offset adjust screw to the right to incre...

Страница 20: ...rrors that can occur These will disappear automatically after the cause has been resolved Display Error type Description Case E 00 to 04 Internal error Internal error 13 E 05 Overheating Heat exchange sensor is overheated 3 E 06 to 13 Internal error Internal error Flame detected when there shouldn t be one 13 E 14 Flame error 16 E 15 to 20 Internal error Internal error 13 E 21 and 22 Heat exchange...

Страница 21: ...lues differ too much replace the sensor Case 5 Too many flame failures while burning The gas supply is not constant This results in a drop in gas supply pressure while burning and causes the flame to extinguish Check the gas supply pressure while the heater is burning The burner pressure for Low fire is too low This causes the flame to extinguish because it is too small to be detected Check the bu...

Страница 22: ...and the burner 9 5 2 Insufficient output The heat output of the air heater is insufficient if there is too much resistance in the inlet or outlet flue system The burner fan still rotates at full speed but the resistance prevents enough gas mixture from entering the burner Check the flue system for blockage Check the burner for dust or other pollution 9 5 3 Non modulating system fan System fan M1 s...

Страница 23: ...power supply 2 Switch on the air heater 3 Check if the heater operates without problems See chapter if any errors occur 4 Check the air heater s combustion efficiency If necessary Adjust the burner settings see 8 1 10 3 Maintenance of the burner unit The burner unit is an important part of the air heater and requires special maintenance To perform maintenance on the burner unit do the following 1 ...

Страница 24: ...c 11 12 N L 5 4 J17 7 6 J2 L N 5 4 3 2 1 4 3 1 2 J16 4 3 1 2 A 24V B GND 20 GND 21 0 10V dP C2 C3 C4 C6 D1 D2 E1 I1 M2 M3 P1 S2 T1 T3 T4 V1 PE K6 K6 11 13 Modbus 9 A1 10 A2 A1 8 N K6 A1 A2 RT No Connection type A1 Alarm output 230 V V optional C2 Modbus connection C3 0 10 V input optional C4 Modulating thermostat C6 ON OFF thermostat optional D1 Display 2 x 7 segment D2 Red and green LED E1 Power ...

Страница 25: ...r heater are shown in an exploded view in figure 27 28 The table below describes each part and shows the correct article number for a replacement part 1 2 7 8 5 6 9 11 10 11 12 13 14 Figure 27 Exploded view of the HR10 HR60 7 5 6 8 2 1 11 10 14 13 9 12 Figure 28 Exploded view of the HR80 HR120 ...

Страница 26: ...4201 IX4201 IH4206 IH4206 IX4207 IH4206 IH4206 IX4207 8 Burner control unit EBM966 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 9 Pressure switch GX3932 GX3932 GX3932 GX3932 GX3932 GX3932 GX3932 GX3932 GX3932 10 Heat exchanger sensor GY3932 GY3932 GY3932 GY3932 GY3932 GY3932 GY3932 GY3932 GY3932 11 Gasket set GA6702 GA6702 GA6702 GA6706 GA6706 GA6706 GA6706 GA6706 GA6706 12 Burne...

Страница 27: ...ives being 2016 426 EU GAR relating to appliances burning gaseous fuels 2014 35 EU LVD relating to the electric safety of appliances 2014 30 EU EMC relating to electromagnetic compatibility of appliances 2006 42 EG MD relating to the safety of machinery Goods should be installed and used in accordance with our instructions and with the applicable local and international rules Installation should b...

Страница 28: ......

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