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82

Wiring Group - Main Harness

86039070 CUTTER 24V

LEFT

BRUSH

MOTOR

RIGHT

BRUSH

MOTOR

76 RED

77 BLK

74 RED

75 BLK

69 RED

68 GRN/YLW

SOLENOID

VAC

MOTOR

72 RED

73 BLK

PROPEL

MOTOR

78 RED

79 BLK

A

B

DIAGRAM A

77 BLK

73 BLK

DIAGRAM B

76 RED

75 BLK

74 RED

79 BLK

68 GRN/YLW

69 RED

6 BLK

5 BRN

1

VALVE

78 RED

72 RED

Содержание BSCSC264

Страница 1: ...86039070 CD 07 06 15 Operating instructions ENG MODELS SC264 10052210 SCC264 10052250 BSCSC264 10052870 SCN264 10052830 Walk Behind Scrubber IPX4 Prior to Serial Number 10052210000704 10052250000224 1...

Страница 2: ...oor scrubs the floor with brushes or pads and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a Windsor product Warranty registration is quick...

Страница 3: ...eplacing or Installing Scrub Brushes 26 Recovery Tank Float Shut Off 26 Solution Strainer 27 Changing Brush Motors 27 Traction Motor 28 Circuit Breakers 28 Brush Shroud Brush Skirts 28 Vacuum Motor 29...

Страница 4: ...r Batteries Scrub Brushes Adjusting Squeegee Scrub Deck Skirts Squeegee Blade Service Schedule The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts list...

Страница 5: ...s for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect battery before cleanin...

Страница 6: ...tion carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE...

Страница 7: ...7 Safety Safety Label Location NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 86039070 CUTTER 24V...

Страница 8: ...diameter for 26 in 66 cm scrub head 13 in 33 0 cm Scrub brush pressure Mechanical 80 lbs 356N Floating 130 lbs 578N restricted Scrub brush speed 200 rpm Tires 2 x 10 in 25 4 cm non marking foam fille...

Страница 9: ...ean square acceleration at the operator s arms was measured to be below 2 5m s2 This was a tri axial third octave band measurement made during normal operation on a composite tile floor The measure me...

Страница 10: ...ols the cleaning solution on the floor so that the squeegee can pick it up The brush lift mechanisms and controls are used to raise and lower the deck For heavy scrub pressure lock the lever into the...

Страница 11: ...nk Drain Hose 5 Scrub Head Shrouds 6 Solution Tank 7 Solution Tank Cover 8 Solution Tank Drain Hose 9 Solution Strainer 10 Squeegee 11 Aqua Mizer 12 Top Cover 13 Vacuum Motor 14 Recovery Tank Dome 15...

Страница 12: ...12 Operations Controls 86039070 CUTTER 24V 3 5 8 6 13 9 4 1 2 15 11 14 10 7 12...

Страница 13: ...ITCH OPTIONAL Shuts off machine To shut off machine push the switch To restart machine rotate the switch clockwise 3 SPEED CONTROL KNOB Controls the speed of the machine To increase speed rotate knob...

Страница 14: ...he operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted 9 VACUUM SWITCH Controls the vacuum motor To start vacuum motor press the b...

Страница 15: ...a full charge the display may initially indicate a full charge It will also indicate a full charge if the batteries are disconnected then reconnected After a few minutes of operation the meter will gi...

Страница 16: ...machine is equipped with this option Filling Solution Tank FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine power off 2 Set the p...

Страница 17: ...ire Do not pick up 1 Turn the machine power on 2 Lower the squeegee 3 Turn the vacuum on 4 Lower the scrub brushes to the floor 5 Turn the scrub brushes on brushes will start when machine is propelled...

Страница 18: ...parking brake if your machine is equipped with this option Solution Tank 1 Loosen small drain hose from the retainer then lower hose in direction of the drain 2 Remove the solution tank cover 3 Flush...

Страница 19: ...re with dome off tank to allow the tank to dry Check scrub deck skirt Check batteries for corrosion cracks and evidence of overheating Check all bearings for noise Check all gaskets for wear and leaka...

Страница 20: ...Squeegee 3 Aqua Mizer 4 Scrub Brushes 5 Recovery Tank Float Shut Off 6 Solution Strainer 7 Brush Motor 8 Traction Motor 9 Circuit Breakers 10 Brush Shroud Brush Skirts 11 Vacuum Motor 6 8 2 9 11 5 1...

Страница 21: ...efore and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroyed...

Страница 22: ...on and protective clothing when working with batteries Charge batteries in a well ventilated area Leave the battery cover open Use a 24 volt 18 amp maximum output or 25 amp depending on the size of th...

Страница 23: ...ched 80 the YELLOW 80 LED will light 4 Batteries will then receive a low current finish charge indicated by the flashing GREEN 100 LED 5 Charging cycle is complete when 100 LED is continuously GREEN 6...

Страница 24: ...ee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen both knobs 3 Pull squeegee assembly rearward from the lifting carrier 4 Inspect or repair as necessary and r...

Страница 25: ...ce Lower the squeegee and drive forward at least 2 feet 60cm 2 With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leaving or servicing machine stop on level su...

Страница 26: ...und in dirt black heel marks and spills When used with the proper stripper this pad leaves the floor clean and ready for finishing The scrub brushes should be checked before each days work for wire st...

Страница 27: ...haft 4 Remove 4 brush motor mounting bolts located under scrub deck 5 Remove brush motor 6 Reverse steps to install Brush Motor Carbon Brush Replacement 1 Scribe alignment mark on motor barrel to moto...

Страница 28: ...or shaft Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit bre...

Страница 29: ...motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if...

Страница 30: ...30 Maintenance Greasing Axle RECOMMENDED GREASING 1 2 strokes of Mobiltemp 78 or compatible clay based or calcium based grease 86039070 CUTTER 24V...

Страница 31: ...full Drain recovery tank Recovery tank float system dirty Clean float system Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connections Faulty vacuum switch Repla...

Страница 32: ...or replace Vent hole in solution tank lid obstructed Clear obstruction from vent hole No power to machine Battery disconnected Check all battery cable connections Emergency shut off activated If incl...

Страница 33: ...33 Notes 86039070 CUTTER 24V...

Страница 34: ...34 Notes 86039070 CUTTER 24V...

Страница 35: ...35 PARTS Parts 86039070 CUTTER 24V...

Страница 36: ...36 Control Handle 9 1 2 3 4 6 8 7 5 10 11 86039070 CUTTER 24V...

Страница 37: ...VER 3 86254920 2 SPRING COMP 24ODX1 25X 018 4 86231480 2 BUTTON PROPEL 5 86277070 2 SCREW 4 40 X 625 PHPNHMS STL ZNPLT 6 86240990 2 HOUSING BUTTON 7 86277060 4 SCREW 8 32 X 875 PHPNHTC 8 86277050 4 SC...

Страница 38: ...38 Cover Front Tank Mount 10 9 8 7 4 5 1 2 6 2 3 3 86039070 CUTTER 24V...

Страница 39: ...5 16 X 75 X 04 FLT SS 3 86276780 4 SCREW 5 16 18 X 75 HHCS SS 4 86062530 1 COVER FRONT 24V GRY 5 86377890 2 KNOB 1 36 DIA X 5 16 18 6 86276380 2 SCREW 5 16 18 X 1 25 SCHSET CP SS 7 86278080 2 SCREW 5...

Страница 40: ...40 Cover Top Tank Mount 86039070 CUTTER 24V 8 5 7 1 2 3 5 3 6 3 9 10 4 3 10...

Страница 41: ...3 86010670 10 WASHER 5 16 X 75 X 04 FLT SS 4 86239630 1 HINGE COVER TO TANK 5 86276780 4 SCREW 5 16 18 X 75 HHCS SS 6 86073700 1 BRTK TANK LEFT 7 86069630 1 BRKT TANK RIGHT 8 86233390 1 CLAMP 7 8 DIA...

Страница 42: ...42 Decal 86039070 CUTTER 24V 8 1 2 3 5 6 7 4...

Страница 43: ...86243560 1 LABEL CUTTER RIGHT 2 86243540 1 LABEL ELEC PANEL 24V BASIC 3 86243530 1 LABEL ELEC PANEL LOWER 24V 4 86243600 1 LABEL SQUEEGEE LEVER 5 86243550 1 LABEL CUTTER LEFT 6 86243180 1 LABEL SOLUTI...

Страница 44: ...44 Electrical Panel 4 35 6 10 10 8 17 9 DETAIL A SEE DETAIL A 34 14 16 5 36 31 13 13 29 29 12AB 21 23 9 22 24 9 25 19 20 18 28 33 26 27 29 30 7 15 1 2 3 32 37 36 40 86039070 CUTTER 24V...

Страница 45: ...1 PLATE ELECT PANEL BACK 19 86254440 2 SPACER 166IDX 313ODX 375L AL 20 86002950 1 CONTROLLER 24VDC PROPEL MOTOR 21 86270850 2 NUT 8 32 HEX NYLOCK SS 22 86003250 1 CIRCUIT BOARD SOL FLOAT WIRED 23 8627...

Страница 46: ...46 Lift Handle 2B 5 4 6 7 8 4 9 10 3 2A 1 11 3 4 86039070 CUTTER 24V...

Страница 47: ...1 PLATE LEVER NOTCH BASIC 3 86259410 2 WASHER 510 X 1 X 063 THR 4 86010670 6 WASHER 5 16 X 75 X 04 FLT SS 5 86276780 4 SCREW 5 16 18 X 75 HHCS SS 6 86006930 2 SCREW 5 16 18 X 1 SCHBTNHCS SS 7 86066860...

Страница 48: ...48 Lift Handle Linkage 3 2 4 5 6 8 7 11 12 16 15 13 7 10 15 13 7 10 1 9 10 7 17 7 8 7 13 14 18 86039070 CUTTER 24V...

Страница 49: ...PLATE PIVOT 7 86010630 6 WASHER 1 4 X 625 FLT SS 8 86273820 3 SCREW 1 4 20 X 1 25 HHMS SS 9 86069610 1 BRKT SCRUB DECK PIVOT 24V 10 86271870 3 NUT 1 4 20 HEXTHIN NYLOCK SS 11 86008650 1 PIN COTTER RIN...

Страница 50: ...50 Recovery Tank 86039070 CUTTER 24V 1 13 19 21 7 11 18 12 17 16 15 14 7 8 9 26 22 23 11 25 20 6 5 3 4 2 26 24 10...

Страница 51: ...7650 2 GASKET 1 1 2 COMPRESSION 11 86005660 2 NUT 1 5 SLIP JOINT 12 86002400 1 CLAMP 2 0 WORM GEAR X 312W 13 86004180 1 HOSE 1 5 BLK VAC X 28 14 86002840 1 CUFF 1 5 SLIP X 1 5 HOSE 15 86008400 1 TETHE...

Страница 52: ...52 Scrub Brush Pad Driver 86039070 CUTTER 24V 1 6 9 4 8 5 7 2B 2A 2C 3 5 7 5 6 9 4 8...

Страница 53: ...9980 2B 86000230 2 BRUSH 13 NYLON SD U19981 2C 86000240 2 BRUSH 13 MILD GRIT SD U19982 3 86005070 1 LOCK PAD CENTER SNAP TWO STEP 4 86276590 3 SCREW 12 11 X 1 PHPNHSMS SS TYPEA 5 86276580 4 SCREW 8 32...

Страница 54: ...54 Scrub Deck Aqua Mizer 26IN Scrubhead 1 2 3 4 7 14 7 14 8 7 9 8 7 10 11 13 12 19 18 17 16 12 15 22 23 15 17 18 5 6 20 21 86039070 CUTTER 24V...

Страница 55: ...IN 10 86256000 2 STRAP AQ BACK L 13 IN 11A 86001410 1 BLADE 13 IN LEFT 11B 86135150 1 BLADE 13IN LT URETHANE 12 86276960 9 SCREW 1 4 20 X 1 CARR SS 13 86249530 1 PLATE AQ ATTACH L 13 14 86273810 2 SCR...

Страница 56: ...56 Scrub Deck Motors 5 4 3 10 9 8 7 6 2 1 86039070 CUTTER 24V...

Страница 57: ...830 2 CABLE TIE 375 X 24 7 3 86010790 8 WASHER 3 8 X 680 X 094 SPL STL ZNPLT 4 86276970 8 SCREW 3 8 16 X 75 HHCS SS 5 86007020 2 SCREW 5 16 18 X 1 25 HHCS SS NP 6 86279130 2 WASHER 5 16 X 583 X 078 SP...

Страница 58: ...58 Scrub Deck Skirt 2 5 18 19 6 7 21 9 13 14 1 17 9 8 3 4 8 1 15 16 9 8 12 11 10 20 22 23 24 86039070 CUTTER 24V...

Страница 59: ...SHER 5 16 X 562 X 063 FLT STL PSVT 10 86270920 4 NUT 6 32 HEX NYLOCK SS 11 86273950 4 SCREW 6 32 X 5 PHPNHMS SS 1000094309 12 86062950 1 SHROUD SCRUB DECK 26IN RIGHT 13 86011020 1 WHEEL 3 DIA CUSHION...

Страница 60: ...60 Scrub Deck Lift Linkage 26In Scrubdeck 7 1 2 3 4 5 4 5 7 4 3 8 6 7 7 7 7 4 5 11 12 4 13 9 4 10 86039070 CUTTER 24V...

Страница 61: ...740 2 SCREW 1 4 20 X 1 5 HHCS SS 4 86010630 8 WASHER 1 4 X 625 FLT SS 5 86271870 10 NUT 1 4 20 HEXTHIN NYLOCK SS 6 86069920 1 BRKT ANGLE SUPPORT RIGHT 7 86259400 10 WASHER 510 X 1 THR 8 86228920 2 BUS...

Страница 62: ...62 Scrub Deck Lift Linkage Center 1 2 3 4 5 6 7 8 9 10 6 12 13 14 2 2 2 2 3 1 1 6 6 4 4 12 13 2 5 5 10 2 5 5 2 2 3 2 1 2 3 7 4 4 6 4 4 5 2 6 6 11 4 86039070 CUTTER 24V...

Страница 63: ...4 86259400 8 WASHER 510 X 1 THR 5 86259410 6 WASHER 510 X 1 X 063 THR 6 86271870 10 NUT 1 4 20 HEXTHIN NYLOCK SS 7 86228920 2 BUSHING 252 X 503 X 1 BRZ 8 86070210 1 BRKT SCRUB DECK LIFT L H 9 86070200...

Страница 64: ...64 Scrub Deck Lift Linkage Front Rear 1 2 3 4 5 6 7 8 10 11 12 13 14 15 9 5 5 8 11 10 11 8 9 11 11 8 5 14 16 16 5 17 8 7 5 7 86039070 CUTTER 24V...

Страница 65: ...25 FLT SS 6 86273820 1 SCREW 1 4 20 X 1 25 HHMS SS 7 86271870 6 NUT 1 4 20 HEXTHIN NYLOCK SS 8 86259410 5 WASHER 510 X 1 X 063 THR 9 86228920 2 BUSHING 252 X 503 X 1 BRZ 10 86276780 4 SCREW 5 16 18 X...

Страница 66: ...66 Solution 18 14 9 13 15 17 20 16 19 21 13 1 2 3 4 25 6 7 8 10 12 11 SEIZE ANTI 5 22 13 22 13 23 24 86039070 CUTTER 24V...

Страница 67: ...70 1 PLATE BEARING COVER 12 86197910 1 HOSEBARB 1 2MPT X 1 2 POLY DL 13 86010670 13 WASHER 5 16 X 75 X 04 FLT SS 14 86276920 7 SCREW 3 8 16 X 1 HHCS SS NP 15 86279590 2 WASHER 3 8 SEG STL GALV WAS 870...

Страница 68: ...68 Solution 86039070 CUTTER 24V 7 2 3 6 8 4 10 9 1 5 13 12 11 10 4...

Страница 69: ...1 38 UL CSA 7 86282190 1 HOSE 1 2ID WIRE BOUND X 13 8 86007560 1 STRAINER 1 2 HOSE 20 MESH 86005870 1 O RING SEAL FILTER SEAL RON VIK 86007750 1 SCREEN 20 MESH STRAINER SCRBR 86313160 CAP STRAINER SHO...

Страница 70: ...70 Squeegee 26In Scrubhead 86039070 CUTTER 24V 37 34 36 5 34 31 32 33 35 7 2 6 29 30 13 15 39 2 3 4 5 10 9 8 7 22 18 19 20 21 24 23 11 12 25 26 27 28 1 17 14 16...

Страница 71: ...2 125GL POP AL 18 86276920 2 SCREW 3 8 16 X 1 HHCS SS NP 19 86010790 2 WASHER 3 8 X 680 X 094 SPL STL ZNPLT 20 86005840 2 NUT 3 8 16 CPL SS 21 86082450 1 PLATE SQUEEGEE BOTTOM 35 22 86008390 1 TUBE AS...

Страница 72: ...72 Squeegee Lift Linkage Lower 86039070 CUTTER 24V 1 2 3 4 5 6 7 1 8 9 10 11 12 13 14 15 16 17...

Страница 73: ...6 86009200 1 KNOB 3 8 16 4 PRONG ALUM 7 86279510 1 WASHER 3 8 X 1 X 083 FLT STL ZNPLT 8 86082150 1 PLATE SQUEEGEE MOUNT 9 86007270 1 SPRING COMP 1 100DX2 0LX 148W 10 86005630 1 NUT 3 8 16 HEXTHIN NYL...

Страница 74: ...74 Vacuum 86039070 CUTTER 24V 4 15 1 5 6 10 9 5 4 11 12 14 3 2 13 7 8...

Страница 75: ...2W 6 86271870 3 NUT 1 4 20 HEXTHIN NYLOCK SS 7 8 86005460 1 VAC MOTOR ASM 24VDC 3 STAGE 86230810 BRUSH SET 24V 3ST VAC AMETEK SERVICE ONLY 86326980 BRUSH SET 24 36V VAC WINDSOR 1000122411 SERVICE ONLY...

Страница 76: ...76 Wheels Frame 86039070 CUTTER 24V 4E 4D 6 8 7 9 10 1 2 5 4A 4C 3 4B 11...

Страница 77: ...54660 WHEEL 10 BLK KNBY POLY FILL OPTIONAL 4E 86354670 WHEEL 10 N MARKING POLY FILL OPTIONAL STANDARD ON BSCSC264 5 86000800 1 AXLE MOTOR 24 VDC 5A 86216150 BRUSH SET 24V TRANSAXLE 2 SERVICE ONLY 5B 8...

Страница 78: ...78 Wiring Battery 86039070 CUTTER 24V 1 2 3 4 5 6 7 8 13 1 9 11 10 12...

Страница 79: ...008920 8 BOOT RUBBER TERM ISOLATOR 5 86009000 3 WIRE4X9 5BK 5 16RINGX5 16RING 6 86010850 1 WIRE 4X20RD CTERM X 5 16RING 7 86010860 1 WIRE 4X20 BK CTERM X5 16RING 8 86260520 2 WIRE 4X67 BK CTERM X 5 16...

Страница 80: ...RED 1 B HOUR 3 2 POT 32 RED REV VAC ROCKER 10 RED 64 RED 49 50 BLK 43 59 BLK 19 66 BLK E STOP 58 RED SWITCH 61 BLK 28 WHT 27 GRN 62 BLK 26 RED 61 BLK 26 RED 63 RED DIAGRAM B 29 YLW 30 RED METER 6 BLK...

Страница 81: ...CRIPTION SERIAL NO FROM NOTES 1 86238990 1 HARNESS PANEL DELUXE 2 86261210 2 DIODE ASM 76008 X 76008 3 86003410 1 DIODE ASM 76075 X 76075 4 86267340 2 WIRE 22 RED 18 76040 X 76075 5 86269300 1 WIRE 16...

Страница 82: ...BRUSH MOTOR RIGHT BRUSH MOTOR 76 RED 77 BLK 74 RED 75 BLK 69 RED 68 GRN YLW SOLENOID VAC MOTOR 72 RED 73 BLK PROPEL MOTOR 78 RED 79 BLK A B DIAGRAM A 77 BLK 73 BLK DIAGRAM B 76 RED 75 BLK 74 RED 79 BL...

Страница 83: ...83 86039070 CUTTER 24V Wiring Group Main Harness REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86238980 1 HARNESS MAIN...

Страница 84: ...84 86039070 CUTTER 24V Wiring Schematic SC264 86261210 86261210 86003410 INDICATES OPTIONAL ACCESSORY...

Страница 85: ...85 86039070 CUTTER 24V Wiring Schematic SCC264 86003410 86261210 86261210 INDICATES OPTIONAL ACCESSORY...

Страница 86: ...86 Notes 86039070 CUTTER 24V...

Страница 87: ...87 OPTIONS Options 86039070 CUTTER 24V...

Страница 88: ...88 Brake 86039070 CUTTER 24V 1 2 3 4 5 6 7 9 10 13 8 10 14 12 11 2 8 2 1 4 17 9 9 15 16 11 11 12 14...

Страница 89: ...W 6 86070070 1 BRKT LOWER BRAKE MOUNT 24V 7 86234850 1 CRANK BRAKE 8 86272610 2 PIN CLEVIS 5 16 X 3 4 L PLTD 9 86231820 1 CABLE PARK BRAKE 10 86008660 2 COTTER 5 16 RING 11 86010630 6 WASHER 1 4 ID X...

Страница 90: ...90 Emergency Stop 1 86039070 CUTTER 24V...

Страница 91: ...91 86039070 CUTTER 24V Emergency Stop REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86007180 1 SWITCH EMERGENCY STOP 2 86269300 1 WIRE 16 RED 18 STRIP X STRIP NOT SHOWN...

Страница 92: ...92 Accessory Pump 1 3 2 4 17 6 8 9 10 11 TO FILTER EXISTING HOSE 3 3 2 5 TO COUPLING 3 7 17 3 16 3 BRACKET RECOVERY SOLUTION 10 15 14 13 12 86039070 CUTTER 24V...

Страница 93: ...86001550 1 HOSEBARB 3 8MPT X 3 8 90D 8 86026370 1 PUMP ASM 24V ACCESSORY 9 86197940 1 HOSEBARB 3 8MPT X 1 2 90 D DL 10 86270990 4 NUT 10 32 HEX NYLOCK SS 11 86010650 4 WASHER 10 X 9 16 OD 12 86197620...

Страница 94: ...94 Battery Charger SCC264 86039070 CUTTER 24V...

Страница 95: ...5810 6 NUT 1 4 20 HEX NYLOCK SS 6 86275490 6 SCREW 1 4 20 X 1 SCHBTNHCS BLKOX 7 86279520 8 WASHER 1 4 X 625 X 065 FLT BLK ZNPLT 8 86268010 1 WIRE 20 RED 16 76033 X STRIP 9 86268000 1 WIRE 12 RED 16 76...

Страница 96: ...RELAY 24VDC 100A 86007140 SWITCH SPST 2 POSITION ROCKER 86009200 KNOB 3 8 16 4 PRONG ALUM 86007430 SQUEEGEE REAR BLADE LINTEX 86008020 SQGE BLADE FRONT LINATEX 35 86003990 GASKET DOME 86236410 FLOAT V...

Страница 97: ...97 Notes 86039070 CUTTER 24V...

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