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075-00

60706-208

CONNECTING THE BATTERY CHARGER

A two-stage battery tender is provided on all PSS 

series generators.  This battery tender charges at 

a rate of 750 mA until the battery is fully charged 

and then automatically switches to a 3.2 VDC float 

charger.  The charger has an indicator light on it, 

red indicates it is charging, and green indicates it is 

in the storage mode (float charge).  This charger is 

mounted on the generator set, located behind an ac-

ces cover on the right side of the unit.

The battery tender receptacle is to be powered by 

a GFCI circuit and installed in accordane with the 

United States National Electric Code.  These AC 

wires can be run in the same conduit as the the 

other AC leads from the generator.  It is suggested 

that this circuit be fused for 5 amps.  Terminal block 

connections have been provided in the customer 

connection area of the engine generator set.  See 

Page 0 for diagram.

**  NOTICE  **

The battery tender is not intended to recharge a bat-

tery which has become completely discharged.  It is 

designed to produce enough current to recharge a 

slightly low battery, maintainging it fully charged.

MOUNTING THE AUTOMATIC 

TRANSFER SWITCH (ATS)

     ******************

*****  WARNING  *****

     ******************

EQUIPMENT DAMAGE - Protect the switch from 

construction grit and metal chips to prevent mal-

function or shortened life of the switch.  Contactors 

returned for warranty consideration with foreign 

materials inside of them will not be warranted.

Before installing the ATS you must first ensure that 

the transfer switch is large enough to handle your 

complete distribution panel.  If you are installing a 

00 amp transfer switch the main line circuit breaker 

must not be larger than 00 amps.  If you have a 

25, 50, 200 amp or larger system and want to use 

a 00 amp transfer switch, you will not be able to 

transfer the complete electrical system.  In this case 

it will be necessary to install a secondary emergency 

distribution panel.  NOTE:  THE MAXIMUM OUT-

PUT OF THE GENERATOR IS 50 AMPS AT 240 

VOLTS.

AC ELECTRICAL

CONNECTIONS

NOTICE - CLASS 1 WIRING METHODS ARE TO 

BE USED FOR ALL FIELD WIRING CONNEC-

TIONS TO TERMINALS OF A CLASS 2 CIRCUIT.

     ******************

*****  WARNING  *****

     ******************

A main line circuit breaker has been provided inside 

the generator housing.  During all wiring installation 

make sure the breaker is in the off position and the 

generator operators switch is in the off position.

Note:  This symbol                       always indicates 

ground where used.

GENERATOR CONNECTIONS

Minimum conductor sizes between the generator 

and the ATS.  Based on wire type and temperature 

rating.  Wire has been derated for 40° C ambient 

temperatures.

WIRE TEMPERATURE RATING

CU Connector

AL Connector

75° C

# 6 AWG

# 4 AWG

90° C

# 8 AWG

# 6 AWG

To gain acces to the customer connections remove 

the end door panel opposite the muffler.  All AC and 

DC connections to the ATS, 20 Volt power connec-

tion for battery charger, and battery installation are 

made behind this panel.  After removing the door 

remove the cover over the customer connection box, 

using a 7/6 inch open end wrench.  See pages 20 

and 2 for generator set and pad layout.

Two (2) hot leads, one () neutral and () ground 

lead  are required between the generator and the 

ATS or distribution panel.  The two power leads from 

the generator are marked G and G3.  Next install 

two leads, one neutral and one ground lead from the 

generator set to the ATS or distribution panel.

In addition to the power leads install a three wire 20 

volt, 5 amp circuit from your distribution panel to 

the generator.  This circuit wll be used to power the 

battery charger, optional block heater and optional 

battery heater.

Содержание ULPSS12H4W/E

Страница 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Страница 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Страница 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Страница 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Страница 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Страница 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Страница 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Страница 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Страница 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Страница 10: ...11075 00 10 60706 208...

Страница 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Страница 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Страница 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Страница 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Страница 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Страница 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Страница 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Страница 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Страница 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Страница 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Страница 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Страница 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Страница 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Страница 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

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