background image

3

60706-209/I

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

This engine generator set has been designed and 

manufactured to allow safe, reliable performance. Poor 

maintenance, improper or careless use can result in 

potentially deadly hazards; from electrical shock, exhaust 

gas asphyxiation, or fire. Please read all safety instructions 

carefully before installation or use. Keep these instructions 

handy for future reference. Take special note and follow all 

warnings on the unit labels and in the manuals.

SAFETY DEFINITIONS

DANGER

Indicates an imminently hazardous situation 

which, if not avoided, will result in death or 

serious injury. 

WARNING

Indicates a potentially hazardous situation 

which, if not avoided, could result in death 

or serious injury.

CAUTION

Indicates a potentially hazardous situation 

which, if not avoided, may result in minor or 

moderate injury. It may also be used to alert 

against unsafe practices.

CALIFORNIA PROPOSITION 65

WARNING: This product contains crude oil, 

gasoline, diesel fuel and other petroleum 

products, Antifreeze to which can expose you 

to chemicals including toluene and benzene, 

Ethylene glycol (ingested) which are known to the 

State of California to cause cancer, birth defects or other 

reproductive harm and developmental issues. 

For more information go to www.P65Warning.ca.gov.

DANGER: ELECTRICAL SHOCK 

The output voltage present in this equipment can cause 

fatal electric shock. This equipment must be operated by a 

responsible person.

 

A. Do not allow anyone to operate the generator 

   without 

proper 

instruction.

 

B. Guard against electric shock.

 

C. Avoid contact with live terminals or receptacles.

 

D. Use extreme care if operating this unit in rain or 

   snow.

 

E. Use only three-pronged grounded receptacles 

   and 

extension 

cords.

 

F. Be sure the unit is properly grounded for your 

   application.

DANGER: DEADLY EXHAUST GAS

Exhaust fumes from any gasoline engine contain carbon 

monoxide, an invisible, odorless and deadly gas that must 

be mixed with fresh air.

 

A. Operate only in well ventilated areas.

 

B. Never operate indoors including attached 

   garages

 

C. Never operate the unit in such a way as to allow 

      exhaust gases to seep back into closed rooms 

      (i.e. through windows, walls, floors).

WARNING: FIRE HAZARD

Gasoline and other fuels present a hazard of possible 

explosion and/or fire.

 

A. Do not refuel when the engine is running or hot.

 

B. Keep fuel containers out of reach of children.

 

C. Do not smoke or use open flame near the 

      generator set or fuel tank.

 

D. Keep a fire extinguisher nearby and know its 

      proper use. Fire extinguishers rated ABC by 

   NFPA 

are 

appropriate.

 

E. Store fuel only in an approved container, and 

      only in a well ventilated area.

 

F. Follow local codes for closeness to combustible 

   material.

CAUTION: PERSONAL INJURY

The muffler becomes very hot during operation and for a 

period after the unit has been turned off. Do not touch the 

muffler until it has completely cooled off.

CAUTION: NOISE HAZARD

Excessive noise is not only tiring, but continual exposure 

can lead to loss of hearing.

 

A. Use hearing protection when working around 

      this equipment for long periods of time.

 

B. Keep your neighbors in mind when using this 

   equipment.

CAUTION

Keep the generator and surrounding area clean.

 

A. Remove all grease, ice, snow or materials that 

   create 

      slippery conditions around the unit.

 

B. Remove any rags or other materials that could 

      create a potential fire hazard.

 

C. Carefully clean up any gas or oil spills before 

   starting 

the 

unit.

CAUTION

All service, including the installation or replacement of 

service parts, should be performed only by a qualified 

technician.

 

A. Use only factory approved repair parts.

 

B. Do not work on this equipment when fatigued.

 

C. Never remove the protective guards, covers, or 

      receptacle panels while the engine is running.

 

D. Use extreme caution when working on electrical 

      components. High output voltage from this 

      equipment can cause serious injury or death.

 

E. Always avoid hot mufflers, exhaust manifolds, 

      and engine parts. They can cause severe burns 

   instantly.

 

F. The use of the engine-generator set must comply 

      with all national, state, and local codes.

Содержание PSS12H2W/E

Страница 1: ... need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ 16200 006 www wincogen com ...

Страница 2: ...Y AUTOMATIC TRANSFER SWITCH ENGINE GENERATOR SET PREVENTATIVE MAINTENANCE 22 TROUBLE SHOOTING TABLES 23 PAD LAYOUT DRAWING 24 AC AND DC GENERATOR SCHEMATIC 25 AC WIRING SCHEMATIC 25 SOLAR CONTROL PANEL 26 EXTERNAL RECEPTACLE ASSEMBLY 26 SOLAR PANEL ASSEMBLY 27 12 MONTH LIMITED WARRANTY 28 LIMITED WARRANTY 28 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followe...

Страница 3: ...at must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into closed rooms i e through windows walls floors WARNING FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B ...

Страница 4: ...40 feet elevation above sea level FUEL CONSUMPTION Natural Gas 1000 BTU FT LP Vapor 2520 BTU FT CF HR 194 75 4 BTU HR 194 000 190 000 GAL HR N A 2 1 Based on full load operation LP TANK SIZING Tank Temperature Tank Size 60 F 16 C 150 Gallons 32 F 0 C 250 Gallons 0 F 18 C 500 Gallons 20 F 29 C 1000 Gallons ENGINE Make Honda Model GX690 Displacement 688 CC OHV Cylinders Sleeves V Twin Cast Iron Igni...

Страница 5: ...ard equipment The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to allow the incoming u...

Страница 6: ... Allow the used oil to drain completely then reinstall the drain bolt and new sealing washer and tighten the drain bolt securely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or pour it down a ...

Страница 7: ...supplier or building inspector INSTALLATION GENERATOR CLEARANCES These units should be mounted a minimum of 24 from a structure This will allow for ample room to maintain and work on the generator set Units must be installed in accordance with all local state and national codes Consult your local agency for specific requirements DANGER DEADLY EXHAUST GAS Carbon monoxide CO is an orderless deadly g...

Страница 8: ...eet from the primary to the low pressure regulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set Feet Size of pipe Up to 25 ft pipe 25 100 ft 1 pipe Over 100 ft Use a two regulator system Allow an additional 3 feet for each standard elbow DO NOT use street ells r...

Страница 9: ...oad Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Natural gas Ref 2 3 4 Unit off 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Starting 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz No load 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Full load 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz NG LP FUEL CONVERSION These generator sets are factory tested on NG and will require n...

Страница 10: ...dd oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil viscosity for the engines Winco recommends our 5W 30 fully synthet...

Страница 11: ...ttempting to start INSTALLING THE BATTERY CAUTION In the following battery installation procedure check to be sure the selector switch remains in the off position This should be your last step before initial start up A customer supplied twelve volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group size will increase cold wea...

Страница 12: ...this circuit be fused for 15 Amps Terminal block connections have been provided in the customer connection area of the engine generator set See following diagram NOTICE The battery tender is not intended to recharge a battery which has become completely discharged It is designed to produce enough current to recharge a slightly low battery and maintain a fully charged battery SOLAR CHARGER OPTION I...

Страница 13: ...d emergency distribution panel must be installed All selected emergency circuits are removed from main distribution panels and reinstalled in the emergency distribution panel Suggested circuits freezer refrigerator furnace emergency lights sump pump emergency outlet circuits etc Total running load must not exceed generator rating NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CO...

Страница 14: ... through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transfer switch You will be using terminals 4 and 5 wire Start 23 will connect to terminal 5 and wire Battery Negative 1 will connect to terminal 4 See the following table and illustration Wire Purpose Rec...

Страница 15: ...ctured by Deep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset button Then press and release the green Start Engine button The engine generator will crank and start automatically If the engine fails to start reference the fault codes to correct the problem be...

Страница 16: ...TARTING CONTACTS Disconnect the generator battery Connect the generator starting wires 1 battery to terminal 4 wire 23 start to terminal 5 of the TB7 terminal block This is removable for convenient connections GENERATOR EXERCISER CIRCUIT The automatic generator exerciser is configured to automatically exercise the generator for 20 minutes once every week In order to set and test the exercise circu...

Страница 17: ...r The status light below the button blinks during the exercise period including cool down The light stays on to indicate that the exerciser has been set If the light is off the exerciser has not been set CANCELING AN ACTIVE EXERCISE PERIOD Press the Bypass Time Delay button to stop an exercising generator If exercise with load is set the ATS retransfers the load to the utility then stops the gener...

Страница 18: ...TY LINE TO POWER BATTERY TENDER AND OPTIONAL ENGINE HEATER CUSTOMER GENERATOR OUTPUT CONNECTIONS TO EMERGENCY TRANSFER SWITCH EMERGENCY STOP CONTACTS PROVIDED FOR REMOTE EMERGENCY STOP SWITCH UNIT WILL NOT RUN IF JUMPER IS REMOVED BATTERY TENDER CUSTOMER EARTH GROUND CONNECTED HERE AS REQUIRED TORQUE TO 16 IN LBS RATED FOR 4 TO 10 AWG WIRE 85 AMPS TORQUE SCREWS TO 9 6 IN LBS 14 TO 16 AWG COPPER WI...

Страница 19: ...19 60706 209 I SEQUENCE OF OPERATION UTILITY FAILURE ...

Страница 20: ...CODES Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has detected a condition that indicates that the engine is running when it has been instructed to stop NOTE Fail to Stop could indicate a faulty oil pressure sensor If engine is at rest check oil se...

Страница 21: ... The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine starting and stopping an animated timer icon will be displayed in the icon area to indicate that a timer is active For example cranking time crank test etc STOPPED ICON When there are no alarms present an i...

Страница 22: ...n and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturer s manual provided with your new equipment Routinely remove debris and dirt from around the inside generator enclosure Ensure that the air intakes are free from leaves and other debris at all times Clean and inspect battery terminals at least twice a year Also check the battery water level ...

Страница 23: ...ator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defective engine ignition module 6 Dirty air cleaner filter 7 Defective fuel solenoid valve 8 Low Voltage from battery to fuel solenoid must hold 12 Volts during cranking 9 Oil in the bottom of the ai...

Страница 24: ...24 60706 209 I PAD LAYOUT DRAWING 21 11075 01 60706 209 ENGINE GENERATOR SET PAD LAYOUT ...

Страница 25: ...IONS ASCO 165 SERIES TRANSFER SWITCH 9 8 7 6 5 4 3 2 1 TB7 L6 NEUTRAL T B 4 3 2 1 L2 GROUND T B 9 POSITION CONNECTOR G1 N G3 GND N L1 GND 1 5 24 23 ES ES 2 4 1 24 22 1 23 CONTROL TOWER ENGINE CONTROLLER 24 1 21 4 22 1 96 4 MLCB CR 1 CR 2 SC 1 3 4 9 8 5 2 EXCITATION CAPACITOR GENERATOR BATTERY FSS FS SM SC OLS EC BC TO RECEPTACLE ON CONTROL TOWER 1 2 3 4 8 9 15 14 10A G1 N DEEP SEA 3110 2A 13 12 OT...

Страница 26: ...26 60706 209 I SOLAR CONTROL PANEL IF EQUIPPED EXTERNAL RECEPTACLE ASSEMBLY IF EQUIPPED N N GND GND G1 G1 G3 G3 G3 G3 ...

Страница 27: ...27 60706 209 I SOLAR PANEL ASSEMBLY IF EQUIPPED ...

Страница 28: ... does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines are covered exclusively by the warranties of their respective manufacturers WINCO does not warrant component parts that are warranted by their respective manufacturers WINCO does not warrant modificat...

Отзывы: