Wilo 6081536 Скачать руководство пользователя страница 22

en

Maintenance and repair

22

WILO SE 2019-02

ƒ

Collect operating fluids in suitable tanks and dispose of prop-

erly.

ƒ

Dispose of protective clothing used in accordance with regu-

lations.

ƒ

Use only original parts of the manufacturer. Use of parts other

than the original parts releases the manufacturer from any li-

ability.

ƒ

Collect any leakage of fluid and operating fluid immediately

and dispose of it according to the locally applicable guidelines.

ƒ

Provide the tools required.

ƒ

If flammable solvents and cleaning agents are used, open

flames, naked lights and smoking are prohibited.

9.3

Operating fluid

9.3.1

Oil types

Medicinal white oil is filled into the sealing chamber ex-factory.

The following oil types are recommended when changing the oil:

ƒ

Aral Autin PL*

ƒ

Shell ONDINA 919

ƒ

Esso MARCOL 52* or 82*

ƒ

BP WHITEMORE WOM 14*

ƒ

Texaco Pharmaceutical 30* or 40*

All oil types marked with “*” are approved for use with foods in

accordance with “USDA-H1”.

9.3.2

Filling quantities

The filling quantity is 900 ml (30 US.fl.oz).

9.4

Maintenance intervals

To ensure reliable operation, maintenance tasks must be carried

out regularly. Depending on the real ambient temperatures,

maintenance intervals different from those mentioned in the

contract can be defined! If strong vibrations occur during opera-

tion, the pump and the installation must be checked regardless of

the defined maintenance intervals.

9.4.1

Maintenance intervals for normal conditions

2 years

ƒ

Visual inspection of the power supply cable

ƒ

Visual inspection of accessories

ƒ

Visual inspection of the housing for wear

ƒ

Function test of monitoring devices

ƒ

Oil change

NOTICE! If sealing chamber control is installed, the oil is

changed according to the indicator!

10 years or 5000 operating hours

ƒ

General overhaul

9.4.2

Maintenance intervals for use in sewage lifting units

When the pump is used in sewage lifting units inside buildings or

on plots of land, carry out maintenance intervals and measures in

accordance with 

DIN EN 12056‑4

!

9.4.3

Maintenance intervals for harsh conditions

Under harsh operating conditions, specified maintenance inter-

vals must be shortened if required. Harsh operating conditions

include:

ƒ

Fluids with long-fibre components

ƒ

Turbulent inlet (e.g. due to air intake, cavitation)

ƒ

Strongly corroding or abrasive fluids

ƒ

Heavily gas generating fluids

ƒ

Operation at an unfavourable duty point

ƒ

Pressure surges

When using pumps under hard conditions, it is recommended to

sign a maintenance contract. Contact customer service.

9.5

Maintenance measures

WARNING
Attached macerator: sharp edges on the cut-
ting plate and rotating blade!

The macerator can cause amputation of limbs! Wear

safety gloves to protect against cuts and never reach

into the macerator!

WARNING
Hand, foot or eye injuries due to the absence
of protective equipment!

Danger of (serious) injuries during work. Wear the

following protective equipment:

• Safety gloves for protection against cuts

• Safety shoes

• Closed safety goggles

The following pre-requisites must be fulfilled prior to starting

maintenance measures:

ƒ

Pump cooled down to the ambient temperature.

ƒ

Pump cleaned thoroughly and disinfected (if required).

9.5.1

Recommended maintenance measures

Regular inspection of power consumption and the operating

voltage in all three phases is recommended for smooth operation.

In normal operation, these values remain constant. Slight fluctu-

ations depend on the characteristics of the fluid. Power con-

sumption can provide an early indication of damage or malfunc-

tions in the impeller, bearings or motor, which can be rectified.

Larger voltage fluctuations strain the motor winding and can

cause the pump to break down. Regular inspections can therefore

Содержание 6081536

Страница 1: ...Pioneering for You Wilo Rexa CUT GI 6069820 Ed 03 2019 02 en Installation and operating instructions...

Страница 2: ......

Страница 3: ...g fluid 8 2 11 Operator responsibilities 8 3 Application use 8 3 1 Intended use 8 3 2 Improper use 8 4 Product description 9 4 1 Design 9 4 2 Monitoring devices 9 4 3 Operating modes 9 4 4 Operation w...

Страница 4: ...onsibilities 19 8 3 Shut down 20 8 4 Removal 20 9 Maintenance and repair 21 9 1 Personnel qualifications 21 9 2 Operator responsibilities 21 9 3 Operating fluid 22 9 4 Maintenance intervals 22 9 5 Mai...

Страница 5: ...or personal injury ma terial damage or financial losses This exclusion ensues as soon as one of the following applies Inadequate configuration due to inadequate or incorrect in structions by the opera...

Страница 6: ...echanical engin eering Definition of qualified electrician A qualified electrician is a person with appropriate technical edu cation knowledge and experience who can identify and prevent electrical ha...

Страница 7: ...stalling dismantling Wear the following protective equipment Safety shoes Safety gloves for protection against cuts Safety helmet when using lifting equipment Locally applicable laws and regulations f...

Страница 8: ...laced during regular maintenance work and disposed off according to the local guidelines 2 11 Operator responsibilities Installation and operating instructions must be in a language which the personne...

Страница 9: ...capacitor is installed in a capacitor switchgear Three phase current version with bare cable end 4 1 3 Seal The seal for the fluid and the motor compartment is made via two mechanical seals The seali...

Страница 10: ...ncy 30 h Max immersion depth 8 See rating plate Cable length standard version 10 m Explosion protection Operating modes Immersed OTs S1 Non immersed OTe S2 15 S3 10 Operating mode S3 25 is permitted i...

Страница 11: ...ground if unprotected and may be damaged Lift wet packaging carefully and replace it immediately Only remove the outer packaging at the place of utilisation to en sure that the pump is not damaged du...

Страница 12: ...ck the coating for damage Repair damaged coatings before further use 6 Installation and electrical connection 6 1 Personnel qualifications Electrical work A qualified electrician must carry out the el...

Страница 13: ...with the lifting equipment The set down location must have a solid bearing surface Attach the lifting gear to the handle using a shackle Only use lifting gear which has been technically approved The r...

Страница 14: ...he screw plug replace the seal ring and screw it back in Max tightening torque 8 Nm 5 9 ft lb 6 4 3 Stationary wet well installation NOTICE Pumping problems due to water level being too low If the flu...

Страница 15: ...much separation of the volume flow may occur Furthermore air cushions may form in the hydraulic system resulting in un desirable behaviour during operation The minimum permissible water level must re...

Страница 16: ...ith the locally applicable regulations The mains connection must match the specifications on the rating plate Power supply on mains side for three phase current motors with clockwise rotating field La...

Страница 17: ...4 Three phase current motor connection W 5 1 2 V 4 U 3 M 3 gn ye L3 L2 21 20 L1 PE 250 V AC 2 5 A cos 1 Fig 8 Connection diagram three phase current motor Wire number Designation Terminal 1 20 WSK 2 2...

Страница 18: ...sponsibilities Providing installation and operating instructions by the pump or at a place specially reserved for it Making the installation and operating instructions available in the language of the...

Страница 19: ...housing can become hot during operation It may cause burns Allow the pump to cool down at ambient temperature after switching it off NOTICE Pumping problems due to water level being too low If the flu...

Страница 20: ...tal injury Observe the specifications in the work regula tions The operator must make sure that the person nel have received and read the work regulations DANGER Risk of death due to electrocution Imp...

Страница 21: ...r water from top to bottom NOTICE An appropriate disinfectant must be used for contaminated pumps Strictly observe the manufac turer s specifications concerning use 4 To clean the impeller and the pum...

Страница 22: ...neral overhaul 9 4 2 Maintenance intervals for use in sewage lifting units When the pump is used in sewage lifting units inside buildings or on plots of land carry out maintenance intervals and measur...

Страница 23: ...esistor of the temperature sensors with an ohm meter The bimetallic strips must have a measured value of 0 Ohm passage 9 5 5 2 Testing the resistor of the external electrode for seal ing chamber contr...

Страница 24: ...Safety shoes Closed safety goggles The following preconditions must be met prior to starting repair work Pump cooled down to the ambient temperature Pump is switched voltage free and secured against b...

Страница 25: ...forming the work Closed safety goggles Breathing mask Protective gloves The equipment listed here is the minimum re quirement observe the specifications of the work regulations The operator must make...

Страница 26: ...ian Contact the electricity distri bution network 5 Incorrect direction of rotation Have the connection corrected by a qualified elec trician 6 Increased power consumption through jammed hydraul ics C...

Страница 27: ...ng If the points listed here do not rectify the fault contact customer service Customer service can assist in the following ways Telephone or written support On site support Inspection and repair at t...

Страница 28: ...18 5 1 89 13 5 M10 37 3 77 27 5 M12 57 5 81 42 M16 135 13 77 100 M20 230 23 45 170 M24 285 29 06 210 M27 415 42 31 306 M30 565 57 61 417 Geomet coated screws strength 10 9 with Nord Lock washer Threa...

Страница 29: ......

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Страница 31: ...ilo it Kazakhstan WILO Central Asia 050002 Almaty T 7 727 312 40 10 info wilo kz Korea WILO Pumps Ltd 20 Gangseo Busan T 82 51 950 8000 wilo wilo co kr Latvia WILO Baltic SIA 1019 Riga T 371 6714 5229...

Страница 32: ...Pioneering for You WILO SE Nortkirchenstr 100 44263 Dortmund Germany T 49 0 231 4102 0 T 49 0 231 4102 7363 wilo wilo com www wilo com...

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