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PMP

 

Oil Furnaces

 – 

Furnace Manual

 

670-000-003/1010  

11

 

4

 

Venting

 

 

General venting requirements 

Failure to follow all instructions can result in flue gas 
spillage and carbon monoxide emissions, causing 
severe personal injury or death. 

Inspect existing chimney before installing furnace. 
Clean chimney thoroughly. Replace or repair 
chimney if visual inspection indicates chimney may 
be unsuitable for use. Insufficient draft can cause 
flue gas leakage and carbon monoxide emissions. 
Failure to clean or replace perforated pipe or tile 
lining and/or patch mortar and joints can cause 
severe personal injury or death. 

 

 

PMP furnaces are designed to operate with an over-fire draft of 
-0.01” to –0.02” w.c. Proper draft for these oil furnaces may be 
achieved using either a conventional chimney (natural draft) or a 
power vent (sidewall) system that has been properly designed 
for use with oil-fired equipment. Power vent manufacturer’s 
instructions must be followed. 

 

Use vent material approved by local codes for oil-fired burners. 
In their absence, refer to: 

 

NFPA 31, Installation of Oil-Burning Equipment. 

  NFPA211, Standard for Chimneys, Fireplaces, Vents and 

Solid Fuel Burning Appliances. 

  In Canada, refer to CSA B139, Installation Code for Oil-

Burning Equipment. 

 

NFPA-211 requires chimney to be lined before connected to 
furnace. 

  To prevent downdrafts, extend chimney at least 3 feet above 

highest point where it passes through roof and 2 feet higher than 
any portion of building within 10 feet. Increase chimney cross-
sectional area and height at least 4% per 1,000 feet above sea 
level. 

  Provide minimum clearances from vent (flue) pipe to 

combustible material: 

 

Single-wall vent – 18 inches minimum 

 

Type “L” double-wall vent – 6 inches minimum 

Oversized chimneys, outside masonry chimneys 
and/or derated inputs can result in condensation in 
chimney. 

 

Connect venting 

Long horizontal vent runs, excessive number of tees 
and elbows, or other obstructions restricting 
combustion gas flow can result in the possibility of 
condensation, flue gas leakage and carbon 
monoxide emissions, which can lead to severe 
personal injury or death. 

1.

  The horizontal vent must slope upwards, away from the furnace, 

a minimum of ¼ inch per foot. 

2.

  Connection must be made above bottom of chimney to avoid 

blockage. Vent pipe must not enter chimney far enough to cause 
obstruction. Use thimble or slip joint where vent pipe enters 
chimney to allow removal for cleaning. 

3.

  When burner and furnace are properly installed, draft overfire 

will be approximately –0.01” to –0.02” w.c. Install barometric 

 

Connect venting 

(continued)

 

control in vent, per control manufacturer’s instructions, when 
excess draft needs to be relieved or to comply with applicable 
codes and regulations. Use draft gauge to adjust proper 
opening. 

4.

  An induced draft fan for the chimney may be necessary if: 

  Excessive resistance to flow of combustion gases can be 

expected. 

  Cross-sectional area of chimney is smaller than minimum 

recommended. 

 

Chimney height is less than recommended. 

  When using induced draft fan seal all vent joints and 

interlock burner with fan operation. 

 
 
 

Vent dampers 

Do not install a thermal-type vent damper on this 
furnace. Failure to comply could result in severe 
personal injury, death or substantial property 
damage. 

If a vent damper is required, use only a motorized 
one, installed and wired in the furnace according to 
the vent damper manufacturer’s instructions. 

 
 
 

Barometric draft control 

Install a barometric control in the vent, per the manufacturer’s 
instructions, when excess draft needs to be relieved or to comply 
with applicable codes and regulations. Use draft gauge to adjust 
proper opening. 

1.

  Install a barometric draft control in the vent pipe at least one foot 

from the furnace vent connection, preferably in the highest part 
of the vent pipe before the vent enters the chimney. If headroom 
does not provide enough clearance to locate the control at least 
one foot from the vent connection, install an elbow at the furnace 
and mount the control in an horizontal pipe at least one foot from 
the elbow. Install an elbow after the control to turn vertically. 

2.

  The barometric draft control must be located in the same room 

as the furnace to operate correctly. 

3.

  Ensure that the barometric draft control is accessible. Adjust the 

damper to obtain the correct overfire draft, as described in this 
manual and the burner manual. 

Содержание PMP210

Страница 1: ...sportation company by the consignee Do not store or use gasoline or other flammable liquids or vapors near this furnace or any other appliance Ventilate house while operating furnace for the first tim...

Страница 2: ...o use gasoline a mixture of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation 18 Do not block flow of combustion or ventilation air to furnace Do not bloc...

Страница 3: ...aintained 2 Always apply whichever clearance is LARGER combustible construction or service accessibility Flooring and foundation Flooring If a combustible floor is used follow these instructions Upflo...

Страница 4: ...yer and fireplace When outside air is used Connect each opening directly by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or v...

Страница 5: ...o avoid Spray cans containing chloro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for...

Страница 6: ...The total drop through the duct system and air conditioning condensing coil if used must not exceed 0 5 water column See suggested duct sizing in this manual For more detailed sizing information refer...

Страница 7: ...he cause of this shut down Refer to the figures 5 6 at section 6 Wiring Diagrams and detailed instructions supplied with the BVSO for the installation and wiring procedures It is also essential that t...

Страница 8: ...furnace installed with a 4 ton air conditioning evaporator coil Heating mode airflow is still 1 050 CFM Cooling mode airflow use Equation 3 4 CFM 4 x 400 1 600 CFM The larger number is 1 600 CFM cool...

Страница 9: ...7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 13...

Страница 10: ...600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 120...

Страница 11: ...nal injury or death 1 The horizontal vent must slope upwards away from the furnace a minimum of inch per foot 2 Connection must be made above bottom of chimney to avoid blockage Vent pipe must not ent...

Страница 12: ...use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal injury dea...

Страница 13: ...PMP Oil Furnaces Furnace Manual 670 000 003 1010 13 Notes...

Страница 14: ...t must be used Supply wiring to furnace must be sized for the load required see Section 12 p 27 Provide electrical ground at furnace as required by codes Connect 120 VAC 60 Hertz single phase separate...

Страница 15: ...ure 5 Blocked Vent Shut Off device wiring Optional 1 Blocked Vent Shutt Off device BVSO 2 Electrical kit supplied 3 Connect one red wire to limit switch 4 Disconnect red wire from limit switch and con...

Страница 16: ...PMP Oil Furnaces Furnace Manual 16 670 000 003 1010 6 Wire furnace burner continued Figure 6 Wiring PMP furnace with direct drive blowers Beckett Carlin and Riello burners...

Страница 17: ...nd 11 with 0 smoke To start furnace continued Make final burner adjustments using combustion test equipment to assure proper operation 8 Check furnace and duct system for proper operation and conditio...

Страница 18: ...lector box to prevent possible flue gas leakage and carbon monoxide emissions leading to severe personal injury or death 24 Was Limit Control tested per To start up in this manual 25 Was furnace cycle...

Страница 19: ...ignment of the cad cell to assure it is aimed at the fire Check nozzle and electrode position Check ignition transformer output Reference burner manufacturers instructions Check tube insertion and ali...

Страница 20: ...NING and guidelines given on page 21 Failure to comply could result in severe personal injury death or substantial property damage Consult with homeowner to see if there were any Check sequence of ope...

Страница 21: ...e it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh...

Страница 22: ...handle loosen the soot from the heat exchanger surfaces Remove as much soot as possible using a vacuum 6 Replace cleanout cover or flue collector box 7 Re install burner and mounting plate Obtain gas...

Страница 23: ...west setting Burner should turn off 6 Furnace blower will continue to run until the Limit Fan switch senses air temperature below the fan OFF setting 7 Set the room thermostat to call for heat again A...

Страница 24: ...PMP Oil Furnaces Furnace Manual 24 670 000 003 1010 Notes...

Страница 25: ...PMP Oil Furnaces Furnace Manual 670 000 003 1010 25 Components and Replacement Parts...

Страница 26: ...PMP Oil Furnaces Furnace Manual 26 670 000 003 1010 11 Components and replacement parts Figure 7 Model PMP 210 furnaces Component locations B50110 Rev A...

Страница 27: ...R004 33 15 MF capacitor L01I005 10 Limit Control cover B02826 01 34A Electronic fan timer R99G004 11 Gasket smoke box B02714 34B Electrical wire harness board B02797 12 Smoke box cover B02799 01 35 Ro...

Страница 28: ...e quantity load ampacity for fuse size weight o F and size amps wiring sizing amps pounds PMP 210 65 85 1 20 X 30 115 60 1 15 7 18 1 20 0 250 Model Volt Hertz Phase DNS 0909 Rev A Maximum cooling capa...

Страница 29: ...1 50 1 50 60B 100 1 50 PMP 210 1 10 1 25 1 35 1 50 1 35 1 50 CARLIN BURNER EZ 1 Tube insertion 2 1 2 Model Input Firing rate USGPH Nozzle Delavan Head Setting A BECKETT BURNER Model AFG 3450 RPM Tube...

Страница 30: ...om thermostat 2 If the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary...

Страница 31: ...PMP Oil Furnaces Furnace Manual X40104 Rev I...

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