Wilden Saniflo PS4 Hygienic Series Скачать руководство пользователя страница 23

 

WIL-12610-E-04

 

Wilden

® 

23 

Disassembly / Reassembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step 15

 

Remove air valve end cap to expose air 

valve spool by lifting up on end cap. 

Inspect O-ring on end cap using an O-

ring pick. Replace O-ring(s) if 

necessary.  

NOTE: 

The Pro-Flo

®

 SHIFT air 

valve incorporates an end cap 

at both ends of the air valve.  

 

 
 
 
 
 
 
 
 
 

 

Step 16

 

Remove the air valve spool from the air valve body by threading one air valve 

bolt into the end of the air valve spool and gently sliding the spool out of the air 

valve body. Inspect seals for signs of wear and replace the entire air valve 

assembly if necessary. Re-insert the spool immediately into air valve body after 

inspection as the seals expand and cannot be reinserted after a length of time. 

NOTE: 

Seals should not be removed from the assembly.  

Seals are not sold separately.  

 

 

 

 

Содержание Saniflo PS4 Hygienic Series

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE PS4 Saniflo Hygienic Series Clamped Metal Pumps WIL 12610 E 04 Where InnovationFlows...

Страница 2: ...Piston Diaphragm Fitted 9 PS4 Saniflo HS PTFE Integral Piston Diaphragm Fitted 10 Suction Lift Curves 11 Section 6 Suggested Installation Operation 12 Maintenance and Troubleshooting Section 7 Disasse...

Страница 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Страница 4: ...Do not exceed 8 6 bar 125 psig air supply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult the Chemical Resistance Guide CAU...

Страница 5: ...WETTED PATHS Section 2 WI L D E N P U M P D E S I G N A T I O N S Y S T E M SPECIALTY CODES 0770 Saniflo HS 0770E Saniflo HS 1935 2004 EC 0771 Saniflo HS w Swivel Stand 0771E Saniflo HS w Swivel Stan...

Страница 6: ...ped in the liquid chamber and manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid...

Страница 7: ...B 190 7 5 C 531 20 9 D 812 32 0 E 853 33 6 F 45 1 8 G 47 1 9 H 522 20 5 J 514 20 3 K 721 28 4 L 715 28 2 M 520 20 5 N 400 15 8 P 349 13 8 R 394 15 5 S 432 17 0 T 10 0 4 LW0243 REV C DIMENSIONS ITEM M...

Страница 8: ...ould be specified so that daily operation parameters will fall in the center of the pump s performance curve PS4 SANIFLO HS EZ INSTALL TPE FITTED ShipWeight 51 kg 112 lb Air Inlet 19 mm 3 4 Inlet 38 m...

Страница 9: ...d be specified so that daily operation parameters will fall in the center of the pump s performance curve PS4 SANIFLO HS FULL STROKE INTEGRAL PISTON DIAPHRAGM FITTED ShipWeight 51 kg 112 lb Air Inlet...

Страница 10: ...inish Ra 0 8 m 32 in 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 1212 lpm 32 gpm against a discharge head of 2...

Страница 11: ...evel This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevatio...

Страница 12: ...r between the valve and the pump to bleed off which improves pump performance You can estimate pumping volume by counting the number of strokes per minute and then multiplying that figure by the displ...

Страница 13: ...ftheair supplytothepump Anair regulator isusedto regulate air pressure A needle valve is used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partiall...

Страница 14: ...ner piston that would cause the air valve spool to be unable to shift Pump runs but little or no product flows 1 Check for pumpcavitation Slowpumpspeeddownto allow thick materialtoflowintoliquidchambe...

Страница 15: ...discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The...

Страница 16: ...housing to the liquid chamber Step 8 Next remove the ball valve housing valve ball and gasket from liquid chamber To ensure proper alignment during reassembly of manifold liquid chamber interface turn...

Страница 17: ...in the opposite direction loosen and remove one of the two outer pistons Step 11B If your pump is fitted with an IPD the procedure for removing the diaphragm is slightly different In this case simply...

Страница 18: ...primary diaphragm and the back up diaphragm on both sides of the pump at the six o clock position They should be positioned approximately half the distance to the shaft from the edge of the diaphragm...

Страница 19: ...ommended that the pump be disassembled while attached to the stand If it is necessary to remove the pump from the stand while fully assembled use a hoist or mechanical means to support the pump as it...

Страница 20: ...ts of contact with your process fluid The Wilden Pro Flo SHIFT metal pumps utilize a revolutionary Pro Flo SHIFT air distribution system Proprietary composite seals reduce the coefficient of friction...

Страница 21: ...t for nicks wear or damage Replace the pilot spool assembly or sleeve O rings if necessary During reassembly never insert the dimpled end of the pilot spool first this will damage the single urethane...

Страница 22: ...ng pick remove the two 2 Glyd rings from modulator spool bore Inspect and replace if necessary Step 12 Using an appropriate sized wrench remove the pilot exhaust muffler Inspect for damage or contamin...

Страница 23: ...alve Step 16 Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body Inspect seals...

Страница 24: ...ring grease or equivalent Clean the inside of the center section shaft bore to ensure no damage is done to new shaft seals A small amount of NLGI grade 2 white EP bearing grease can be applied to the...

Страница 25: ...easier 5 With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove Once the bottom of the seal is seated in the groove relea...

Страница 26: ...ly causing premature diaphragm failure The following are some details to consider when cleaning the Saniflo HS pump Through the EHEDG certification process the Saniflo HS pump has been validated to cl...

Страница 27: ...WIL 12610 E 04 Wilden 27 EXPLODED VIEW AND PARTS LISTING PS4 SANIFLO HS EXPLODED VIEW Section 9...

Страница 28: ...02 7825 17 02 7825 17 Wetted path components 24 Chamber Liquid CIP 2 EHEDG 2 08 5000 10 385P 25 Clamp Band ASSY 3 8 15 7102 03 26 Elbow 2 EHEDG 4 08 5240 10 385P 27 T Section 2 EHEDG 2 08 5160 10 385...

Страница 29: ...20 08 7670 20 48 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 49 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 Swivel Stand Components 50 Pump Stand Swivel Assy 4 3 A 1 04 7655 03 51 Bushing Center Bl...

Страница 30: ...WIL 12610 E 04 Wilden 30 PS4 SANIFLO HS 1935 2004 EC EXPLODED VIEW EXPLODED VIEW AND PARTS LISTING...

Страница 31: ...mber Liquid CIP 1 1 2 EHEDG 2 04 5000 10 385P 25 Clamp Band Assy 2 1 2 8 04 7104 03 26 Elbow 1 1 2 EHEDG 4 04 5240 10 385P 27 T Section 1 1 2 EHEDG 2 04 5160 10 385P T Section 1 1 2 EHEDG DIN 2 04 516...

Страница 32: ...7670 20 08 7670 20 48 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 49 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 Swivel Stand Components 50 Pump Stand Swivel Assy 4 3 A 1 04 7655 03 51 Bushing Cent...

Страница 33: ...5 FDA Wil Flex 04 1065 57 04 1022 57 04 1031 57 04 1080 57 FDA FKM 04 1375 68 04 1215 68 Product Contact Components LW0245 Rev G PS4 SANIFLOTM HS 1935 2004 EC Material Diaphragms 2 Full Stroke Diaphra...

Страница 34: ...WIL 12610 E 04 Wilden...

Страница 35: ...WIL 12610 E 04 Wilden...

Страница 36: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modify the information and illustrations contained in this document without p...

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