Step 1
You will need a large area (preferably with a table/ workbench)
Remove contents from boxes
Preparing the #20 FRONT FRAME (Fig 1.)
1.
Fix the fenders to each side of the Front Box Frame with the
black curved brackets provided.
2.
Using a piece of wood place the bearing caps into slots (bottom
& top) of frame (small & large side) and bang with a mallet
evenly in flush with frame. Make sure caps are open facing
outwards so that coned bearing will slide in properly.
3.
Pack grease into both bearings (grease not included)
4.
After greasing bearings place bottom bearing back onto Bike
Frame. While propping up the Bike Frame line up steering stem
with Front Box Frame slidding into the slot. Add top bearing, add
locking washer, thin washers and M18 cap nut. Tighten in Place!
5.
Align the two damper rods on each side of pivot and assembly.
Using washers, nuts and bolts provided (ADD loctite to all
threads!!)
NOTE: Do NOT over tighten damper rods.
4.