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Ku nst sto ffschweißtec hni k

WIDOS

 

Einsteinstr. 5 

 

Phone  +49 (0) 71 52 99 39 - 0 

W. Dommer Söhne GmbH  D-71254  Ditzingen-Heimerdingen  Fax  

+49 (0) 71 52 99 39 - 40 

 

Website:  www.widos.de 

 

Email: [email protected] 

27.10.2011 

Working Instructions  WIDOS 6100 CNC 3.0 

Page 50 of 76 

9.  Wiring and hydraulic diagrams 

 
 

 

Содержание 6100 CNC 3.0

Страница 1: ...dingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working Instructi...

Страница 2: ...mer entries Inventory no Place of working Order of spare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 3...

Страница 3: ...vice team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to info...

Страница 4: ...worker 13 2 4 Measures of organisation 13 2 5 Information about safety precautions 13 2 6 Instructions for the staff 13 2 7 Dangers while handling the machine 13 2 8 Specific dangers 14 2 8 1 Danger o...

Страница 5: ...egitimacy card or ISO legitimacy card 27 5 9 1 Setting the pipe data 28 5 10 Welding process 29 5 10 1 Welding process with traceability 33 5 11 Error messages 34 5 12 More adjustemends 35 5 12 1 Sett...

Страница 6: ...r for emergency power supply optional 48 7 11 Fuse for overload safety device printer plug box 48 7 12 Disposal 48 8 TRANSPORT 49 9 WIRING AND HYDRAULIC DIAGRAMS 50 10 SPARE PARTS LIST 64 10 1 Basic m...

Страница 7: ...aired by persons who are trained and informed about the dangers The manufacturer is not responsible for any damages caused by inexpert handling or operation For personal injuries material and immateri...

Страница 8: ...1 4 Machine overview No Denomination 1 Basic machine 2 Control unit 3 Lift off device optional 4 Heating element 5 Planer 6 Reception box 1 5 Structure of the CNC 3 0 control unit No Denomination 7 D...

Страница 9: ...ge 5 V Insulation system IP 44 Hydraulic oil tank appr 1 l Attached elements Connection cable with CEE motor protective plug 16 A Power of emergency set 6 5 kVA 400 V 3 Emissions Noises exceeding 80 d...

Страница 10: ...s 1 6 1 3 Heating element Power 6 0 kW Voltage 400 V 10 Current 15 A Frequency 50 Hz Outside 684 mm Surface nonstick coated Attached elements electronic temperature control control lamps cable with 16...

Страница 11: ...3 4 Ah 1 8 Equipment and accessories Following accessories are part of the delivery 5 General legitimacy card 1 Key for front plate hydraulic system 1 SD card 64 MB storage capacity 1 Tool bag for 10...

Страница 12: ...mportant indications for the proper use of the machine The disrespect of these indications may conduct to misfunctions and damages on the machine or on goods in the surrounding This symbol means a pos...

Страница 13: ...regulations for the environmental protection must be available and followed All safety and danger indications on the machine have to be in a clear readable condition Every time the machine changes ha...

Страница 14: ...ulic hoses have to be immediately replaced Make a visual inspection of the hydraulic hoses before each work beginning The hydraulic oil is inedible The hydraulic oil has to be handled and disposed of...

Страница 15: ...e 2 9 Structural modifications on the machine No modifications extensions or reconstructions may be made on the machine without permission of the manufacturer In cases of non compliance any guarantee...

Страница 16: ...can start welding The heating element has to be cleaned and checked before insertion and the desired temperature prescribed by the DVS must have been reached The clamped pipes drive under pressure in...

Страница 17: ...dicating elements 4 1 Elements on the CNC 3 0 control unit No Denomination 1 Operating field with display 2 Reafing unit for SD card 3 Main switch 4 Outside temperature sensor 5 Plug box for planer 6...

Страница 18: ...an only be moved manually After elimination of the danger the EMERGENCY Stop push button must be unlocked again by turning it in direction of arrow and the functions of buttons and open and close the...

Страница 19: ...ture or the heating element is switched off Cable Connect the heating element at the corresponding plug box chapter 4 1 no 12 on the CNC control unit Eye bolt For lifting inserting the heating element...

Страница 20: ...f device Insert the crane jib into the reception at the backside of the basic machine Loosen the screw and the lock washer at the hook at the top of the mast hang in the chain hoist tighten again lock...

Страница 21: ...r take care that no unauthorized person has access According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI safety switch Check the oil level of the hydra...

Страница 22: ...he three hexagon socket screws Dismantling of the outer fixed clamping device 5 2 1 Using small reduction inserts Small reduction inserts Pipe fittings often have only a short straight surface area on...

Страница 23: ...ect the power line plug of the CNC 3 0 to the mains and be sure to have a correct mains voltage 400 V 50 Hz 5 4 Operation with Emergency Power Supply Do not connect any other current consumers to the...

Страница 24: ...itimacy Cards There are 3 different types of cards which are accepted by the barcode reader 1 With each supplied machine a general legitimacy card 5 pieces is basically supplied with It is of white co...

Страница 25: ...nly use SD cards purchased from WIDOS We will not be liable for any cards from other manufactures 5 6 3 Barcode For reading the barcode glide smoothly over the barcode with the barcode reader maintain...

Страница 26: ...y 2nd line 000 free weldings 0000 SD card Number of free memory capacity RAM Number of free memory capacity SD card after a few seconds the display changes Attention The WICON cable may not be connect...

Страница 27: ...card after a few seconds the display changes Display 2nd line please read in pipe data card Read in pipe data card with the barcode reader for changing the parameters 5 9 Programming and welding with...

Страница 28: ...button or change the respective value button Start confirm and jump to the next parameter Display 2nd line mat diam wall temp PE80 355 20 1 206 button or change the respective value button Start conf...

Страница 29: ...button Start confirm welding parameters Abort with button C if need be basic menu Only appears in case shortened cooling time is entered Chapter 5 12 4 Display 2 line Attn shortened cooling time In ca...

Страница 30: ...y pressing buttons and for 1 pos to the right by pressing button Enter confirm by pressing button Start Abort with button C if need be basic menu Display 2nd line opening machine This message appears...

Страница 31: ...pressures are displayed after a few seconds the display changes Display 2nd line alignment check start planer Unlock the planer and take planer out of the machine remove chips do not touch the surfac...

Страница 32: ...up pressure and heating element temperature Display 2nd line bead up heat elem t 000 C The heating element temperature is displayed after the bead height being reached the display changes Display 2nd...

Страница 33: ...ay 2nd line remove pipes parameter OK Welding completed unclamp the pipes button Start back to basic menu Display 2nd line WIDOS 6100 CNC 22 11 2002 10 10 Basic menu Current date and time 5 10 1 Weldi...

Страница 34: ...the length of the last read in barcode pipe 1 up to the joint by buttons Enter Press button Start Display 2 line length of 2 pipe 000 00 mm Enter the length of the last read in barcode pipe 2 up to t...

Страница 35: ...Enter Display 2 line copy _ next menu by pressing button Start Display 2 line Diag Clk WICON Param _ 10 10 next menu by pressing button Start Display 2 line Diag Clk WICON Param 10 10 Setting the tim...

Страница 36: ...aram _ 10 10 press several times button Start until language appears Display 2 line Language german _ several languages are entered buttons and change the language button Enter confirm press several t...

Страница 37: ...red Only appears if traceability has been selected with yes Display 2 Zeile pipe length Yes Length of pipe yes or no can be entered Wth button enter length of pipe yes press several times button Start...

Страница 38: ...wn press several times button Start or after a short while appears automatically Display 2 line WIDOS 6100 CNC 22 11 2000 10 10 Basic menu 5 13 Administration of the welding data The battery buffered...

Страница 39: ...line copy _ Either press Enter several times or wait until the basic menu appears after a while Display 2 line WIDOS 6100 CNC 09 43 03 05 2007 Indication of the currently entered machine type current...

Страница 40: ...ues are registered on the log At the end of the welding process the welding parameters are stored in the RAM and on a PCMCIA card The voltage of the accumulator is checked during switching on of the m...

Страница 41: ...ton Enter for next menu Display 2 line copy _ Button Start for next menu Display 2 line Diag Clk WICON Param _ 10 10 Setting the diagnosis number No Signification 0008 The actual position of the sledg...

Страница 42: ...switched on 0030 All stored weldings are deleted By entering of 0001 all weldings stored in the RAM memory up to that time are deleted By reapeted entering of 0001 all weldings stored in the SD card...

Страница 43: ...perly especially when cleaning with solvents 7 3 Clamping elements For a long service life clean and grease regularly the threaded spindles and the joint parts which are used for clamping the pipes 7...

Страница 44: ...irst unscrew the lower vent screw Z1 for closing lefthand side Connect the transparent venting hose and insert it in the collecting vessel Close by pressing button until there is no more air visible i...

Страница 45: ...ompany or by an authorized partner The operating staff has to be informed before the starting of the maintenance works Check the tightness of all screwed connections and tighten again if need be Check...

Страница 46: ...tart although the heating element has not yet been inserted Insert heating element and confirm with Start pipes slipped in clamps Pipes were not properly clamped and are slipping through the clamping...

Страница 47: ...e Identification and elimination Machine does not move forward nor backward Emergency stop is pressed A valve is not getting its command Travel cable is not plugged Travel cable is interrupted Unlock...

Страница 48: ...rinter plug box The control unit does not function although the control unit is connected to the power supply the main switch is on and the Emergency Stop has not been pressed and locked In this case...

Страница 49: ...t the basic machine should not be unscrewed air penetration Make sure that they are not squeezed The sensors integrated in the machine are sensitive high precision devices which need to be handled car...

Страница 50: ...r 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page...

Страница 51: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 51 of 76...

Страница 52: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 52 of 76...

Страница 53: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 53 of 76 Rear panel adapter X7 CNC 3 0...

Страница 54: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 54 of 76...

Страница 55: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 55 of 76...

Страница 56: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 56 of 76...

Страница 57: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 57 of 76 Emergency power board X 35 Rear Panel X 12...

Страница 58: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 58 of 76...

Страница 59: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 59 of 76...

Страница 60: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 60 of 76...

Страница 61: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 61 of 76...

Страница 62: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 62 of 76...

Страница 63: ...Kunststoffschwei techni k Wiring and hydraulic diagrams Chapter 9 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 63 of 76 Mounting plate...

Страница 64: ...Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 64 of 76 10 Spare parts list 10 1 Basic machine 2 6 3 6 4 6 1 6 5...

Страница 65: ...ydraulic cylinder 2 081106 Gascet set for cylinder 1 set D081106B Flat head screw M 6x10 DIN 7991 4 7991F010 Ring for sealing 6x9 3x1 4 D6x9 3 18 Protective hose 28 x 2 mm 6 m EA0805 19 Tension rod 2...

Страница 66: ...draulic hose simple 0 83 m VSCHL61 Compressed bushing 2 VP256 Bow shaped nipple 1 VB386 Bow shaped 45 1 DKOR6 44 Holding device for filter 2 093119 45 Hexagon screw M 8 x 20 DIN 933 2 0933H020 46 Filt...

Страница 67: ...Kunststoffschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 66 of 76 10 2 CNC control unit 12 14 7 8 9 10 11 20 21 22 1 2 3 6 17 16 18 19...

Страница 68: ...1 Front cover for hydraulic 1 105011 12 Filler pipe 1 C1002002 13 Oil dip rod 1 C102001 14 Conical nipple for filler pipe 1 D24x18 5 15 Hydraulic oil 1 l HLPD032 16 Protecting cover position sensor 1...

Страница 69: ...offschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 68 of 76 10 3 Planer 1 2 30 29 5 3 4 33 34 36 40 31 32 15 24 12 14 25 28 41 42 43 45 46 47 6 9 10...

Страница 70: ...1 824111 20 Dowel spring 8 x 7 x 90 DIN 6885 1 6885H090 21 Dowel spring 8 x 7 x 18 DIN 6885 1 6885H018 22 Disc front for geared motor 1 081409 23 Flat head screw M 8x20 DIN 7991 1 7991H020 24 Chain w...

Страница 71: ...on nut M 10 DIN 985 2 0985J 44 Washer M 10 DIN 125 2 0125J 45 Pan head screw M 10x45 DIN 7984 2 7984J045 46 Suspension plate for planer 1 081406 47 Counter plate 1 081407 Torx screw driver 1 TX10 27 1...

Страница 72: ...stoffschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 70 of 76 10 4 Heating element 1 2 3 4 5 6 15 16 17 18 8 11 12 7 13 14 22 19 16 26 27 20 21 23 2...

Страница 73: ...25 2 0125E 11 Spring washer M5 DIN 127 2 0127E 12 Control lamp green 3 H2105 13 Cover for terminal box 1 071555 14 French head screw M3x6 DIN 966 4 0966C006 15 Connecting cable 7 x 1 5 mm2 1 ELN01 16...

Страница 74: ...Kunststoffschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 72 of 76 10 5 Reception box 1 2 4 3...

Страница 75: ...er 10 Reception Box WIDOS 6100 CNC 3 0 Pos Name Piece Order no 1 Reception box 1 EIN6100 2 Sheet steel 2 0815201 3 Lifting screw M 16 DIN 580 2 0580P 4 Fitting cap 60x60 4 on request 27 10 2011 Workin...

Страница 76: ...Kunststoffschwei techni k Spare parts list Chapter 10 27 10 2011 Working Instructions WIDOS 6100 CNC 3 0 Page 74 of 76 10 6 Lift off device optional 5 1 2 4...

Страница 77: ...OS 6100 CNC 3 0 Pos Name Piece Order no 1 Crane mast 1 auf Anfrage 2 Limit stop for crane mast 1 081122 3 Grub screw M8x20 DIN 913 2 0913H020 4 Straight pin 6x60 DIN 6325 2 6325F060 5 Jib crane GMC 10...

Страница 78: ...butt welding machine with CNC control unit WIDOS 6100 CNC 3 0 to which this declaration refers corresponds to the following norms and norming documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN E...

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