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Weldmatic 356 & 396   |   Operator Manual   |   Model No CP147-2, CP148-2

5

4

SAFE PRACTICES WHEN USING 

WELDING EQUIPMENT
These notes are provided in the interests 

of improving operator safety. They should 

be considered only as a basic guide to 

Safe Working Habits. A full list of Standards 

pertaining to industry is available from 

the Standards Association of Australia, 

also various State Electricity Authorities, 

Departments of Labour and Industry or  

Mines Department and other Local Health  

or Safety Inspection Authorities may have  

additional requirements. Australian Standard  

AS1674.2 provides a comprehensive guide 

to safe practices in welding.

Eye Protection
NEVER LOOK AT AN ARC WITHOUT 

PROTECTION. Wear a helmet with safety 

goggles or glasses with side shields 

underneath, with appropriate filter lenses 

protected by clear cover lens. This is a 

MUST for welding, cutting, and chipping to 

protect the eyes from radiant energy and 

flying metal. Replace the cover lens when 

broken, pitted, or spattered.

Recommended Shade Filter Lens

Amps

TIG MMAW MIG Pulsed 

MIG

0-100

10

9

10

12-13

100-150 11

10

10

12-13

150-200 12

10-11

11-12 12-13

200-

300

13

11

12-13 12-13

300-

400

14

12

13

14

400-

500

13

14

14

500 +

14

14

READ FIRST

The information contained in this 

manual is set out to enable you 

to properly maintain your new 

equipment and ensure that you 

obtain maximum operating efficiency. 
Please ensure that this information 

is kept in a safe place for ready 

reference when required at any future 

time.
When ordering spare parts, please 

quote the model and serial number 

of the power source and part 

number of the item required. All 

relevant numbers are shown in lists 

contained in this manual. Failure to 

supply this information may result in 

unnecessary delays in supplying the 

correct parts.

SAFETY

Before this equipment is put into 

operation, please read the Safe 

Practices section of this manual. 

This will help to avoid possible injury 

due to misuse or improper welding 

applications.

PLASTIC HANDLES ON 

POWER SOURCE

Please note that the handles fitted to 

the Weldmatic 356 and 396 power 

source are intended for carrying the 

equipment by hand only.
DO NOT use these handles for 

suspending or mounting the power 

source in any other manner.

Содержание CP147-1

Страница 1: ...MIG Welder WELDING COM AU OPERATORS MANUAL CP147 1 CP148 1 From serial numbers C1472A C1482A...

Страница 2: ...f ITW Australia Pty Ltd ABN 63 004 235 063 1300 300 884 Email info welding com au welding com au WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN 9 429 039 833 129 GST NO 080177186 0800 9353 93...

Страница 3: ...ns 8 4 Controls 9 5 Installation 10 6 Normal Welding Sequence 12 7 Basic Welding Information 12 8 General Maintenance 14 9 External Trouble Shooting 15 10 Trouble Shooting Chart 16 11 Circuit Diagram...

Страница 4: ...er Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 READ FIRST The inf...

Страница 5: ...h or containing materials that emit fumes should not be heated unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a co...

Страница 6: ...r washing depending on the combustible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below...

Страница 7: ...be selected A common application of G M A W is for welding Mild Steel In this application a Mild Steel solid consumable wire such as AUSTMIG ES6 is used with a shielding gas of Carbon Dioxide or Argo...

Страница 8: ...100 duty Welding Current 30 355 Amps 20 395 Amps Open Circuit Voltage 16 44 V 16 46 5 V Shipping weight Includes wirefeeder leads 163 kg 172 kg Mains Circuit Breaker Rating 20 Amps 25 Amps Supply plug...

Страница 9: ...splays actual welding voltage during welding operation and a stored reading for 30 seconds after welding Weldmatic 396 Only 4 POWER SOURCE CONTROLS 3 Coarse Voltage On Off Control This switch provides...

Страница 10: ...s A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable size and method of installation Refer to...

Страница 11: ...Weldmatic 356 396 power source via the composite cable interconnecting lead Check all connections are firmly made to ensure good electrical contact and to prevent gas leaks Fig 3 Negative Wire Negati...

Страница 12: ...ed by the consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic 356 396 are Mild Steel Argon 5 to 25 Carbon Dioxid...

Страница 13: ...occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the thickness of the metal to...

Страница 14: ...ust be removed by the use of a dry low pressure compressed air or a vacuum cleaner The machine should be blown out with compressed air at least every 12 months as grinding dust can settle on PCB compo...

Страница 15: ...e following checks do not identify the fault condition the equipment should be returned to a WIA Service agent Phone 1300 300 884 for details of your nearest service agent If you are in New Zealand an...

Страница 16: ...with the fan running until the machine has cooled sufficiently The duty cycle should be observed and understood No welding current but display on The connections may not be made securely Ensure all co...

Страница 17: ...atch mode should be switched off Weld is contaminated with small bubbles presence of porosity Air in the gas hose The torch gas hose has not been purged sufficiently The gas hose is not securely conne...

Страница 18: ...Weldmatic 356 396 Operator Manual Model No CP147 2 CP148 2 18 11 CIRCUIT DIAGRAMS POWER SOURCE Fig 7 Power Source Circuit Diagram...

Страница 19: ...19 12 ASSEMBLY AND PARTS LIST WELDMATIC 356 396 POWER SOURCE Fig 8 Weldmatic 356 396 Power Source Assembly 7 21 15 16 20 19 18 17 14 6 5 8 3 2 1 7 9 8 12 11 4 10 13 22...

Страница 20: ...1 CX58 Socket Dinse 2 12 E0024 Circuit Breaker 5 Amp 1 13 MZ230304 Plastic Front 1 14 PWA010 Fan on Demand PCB 1 15 L0023 Control Transformer 1 16 D0032 Rectifier 1 E0056 Thermostat 1 17 IND030 Induct...

Страница 21: ...ube 3 x 45 6 GUN002 Handle Kit includes both halves screws trigger 7 GUN003 Trigger Switch 8 GUN006 Rigid Casing 9 BE9165 Small O ring on gas nipple 10 BE4421 Large O ring on gas nipple 11 BEL3B 15 BE...

Страница 22: ...2 into gas diffuser then thread nozzle onto gas diffuser tip and tighten firmly by hand Part Description BEN 3400C Nozzle copper 3 4 I D flush BEN 3414B Nozzle brass 1 4 I D recess BEN 3414C Nozzle c...

Страница 23: ...our products may result in the loss of any user generated data Please ensure that you have made a copy of any data saved on your product Any handling and transportation costs and other expenses incurr...

Страница 24: ...ave the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits given by this warranty are in addition to other rights...

Страница 25: ...ian warranty conditions the customer should return the Product to the original place of purchase with proof of purchase or contact Weldwell on 0800 9353 9355 The warranty shall not apply to parts that...

Страница 26: ...Weldmatic 356 396 Operator Manual Model No CP147 2 CP148 2 26 NOTES...

Страница 27: ...27 NOTES...

Страница 28: ...ty Ltd ABN 63 004 235 063 1300 300 884 Email info welding com au welding com au WELDING COM AU WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN 9 429 039 833 129 GST NO 080 177 186 0800 9353 93...

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