Whyte G-160 RS Скачать руководство пользователя страница 25

Page 25 

2016 Edition 1 

 

 

WHYTE Service Manual 

6.2.1: EXTRACTION OF BEARINGS 

Tools required:  

Whyte KP5AX or KP6AX bearing press tool 

 

 

 

6mm AF Allen Key 

 

 

 

10mm AF Spanner 

 
To  remove  the  Bearings (4)  from  the  Link,  Seat-stay  or  Chain-stay  Body  (3).  Assemble the 
parts as shown in figure 17a. Using the 6mm Allen Key and 10mm spanner, tighten the as-
sembly together until the bearing (4) is pressed out of the mating component (3). Repeat on 
all other bearings. 
 

6.2.2: INSERTION OF BEARINGS 

Tools required:  

Whyte KP5AX or KP6AX bearing press tool 

 

 

 

6mm AF Allen Key 

 

 

 

10mm AF Spanner 

 

 

 

Loctite 638 

 
Before  inserting  the  bearings,  make  sure  all  the  components  are  clean  from  dirt  and  have 
been thoroughly de-greased. To press the bearings (4) into the mating component (3) apply 
a small amount of Loctite 638 to the outside diameter of the bearing and to the inside bore of 
the mating component (3). Next assemble the components as illustrated in Figure 17b. It is 
very  important  to  make  sure  the  bearing  (4)  and  Bearing  Insertion  tool  1  (3)  are  squarely 
seated  against  the  mating  component  (4).  With  great  care,  slowly  tighten  the  M8  Socket 
head  cap  screw  (6)  with  the  6mm  Allen  key  and  10mm  Spanner  until  you  can  see  the  KP 
bearing  (4)  being  pressed  squarely  into  the  mating  component  (3).  Once  the  KP  bearing  is 
fully  seated  an  you  can  no  longer  tighten the M8  Socket  Head  Cap  Screw  further,  undo the 
nut and bolt and remove any excess Loctite from around the KP Bearing, particularly in any 
internal threads. Repeat for the remaining KP Bearings. 
 

IMPORTANT! Allow 24 hours for the Loctite to totally cure.

 

 

6.2.3: REASSEMBLY OF SHIELD WASHERS / SPACERS 

Tools required: 

SKF LGEP2 or Castrol Spheerol AP3 or Finish Line Teflon White Lithium 

 

 

 

 

 

 

 

 

 

 

      -Complex grease  

 

 

 

SKF LGAF 3E” or “Castrol Optimol T” Anti-Fret Paste 

 

 

 

 

Apply a good quantity of SKF LGEP2 or Castrol Spheerol AP3 or  Finish Line Teflon White Lith-
ium-Complex grease on top of the Bearings. The grease should completely cover each bear-
ing and be applied on both sides of each bearing when it is in the swinging arm component. 
Assemble the shield washer components (Items 2 in figures 13, 14 & 16; items 2 & 3 in fig-
ure 15). If you have applied enough grease, it should spread from under the shield washer or 
spacer  components  as  they  are  positioned.  Wipe  this  excess  grease  away  from  around  the 
shield washer or spacer components. 
 

APPLICATION OF “SKF LGAF 3E” or “Castrol Optimol T” ANTI-FRET PASTES  

Once the link & swinging arm components have been assembled correctly, either SKF LGAF 
3E or Castrol Optimol T paste 

must

 be applied to all outside faces of the shield washer com-

ponents (Items 2 in Figures 13, 14 & 16; items 2 & 3 in Figure 15) that contact the Main 
Frame and Swinging Arm. It is additionally recommended to apply anti-fret paste to the mat-
ing contact surfaces on the Main Frame and Swinging Arm. 

Содержание G-160 RS

Страница 1: ...MTB Full Suspension Range G 160 Works G 160 RS T 130 C Works T 130 C RS T 130 RS T 130 S T 130 SX Women s Spec T 129 SCR T 129 RS T 129 S Supplementary Service Manual 2016 Edition 1...

Страница 2: ......

Страница 3: ...1 From G 160 6 1 1 1 Remove the Rear Shock only 6 1 1 2 Remove the other rear suspension parts 6 1 2 From T 130 C T 130 or T 129 6 1 2 1 Remove the Rear Shock only 6 1 2 2 Remove the other rear suspe...

Страница 4: ...stead arrange for a professional bicycle mechanic at your local Whyte dealer to do the job correctly Bundled with this manual are the respective manufacturers instructions and manuals for the branded...

Страница 5: ...Page 5 2016 Edition 1 WHYTE Service Manual 2 0 GEOMETRY Figure1 Geometry...

Страница 6: ...addle BB height with 717mm tyres fitted 2 25 54 584 Frame Size X Small Medium Extra Large Head Angle A 66 5 66 5 66 5 Seat Angle B 73 7 73 5 73 2 Top Tube C 591 4mm 611 1mm 650 7mm BB Height D 331 0mm...

Страница 7: ...rear damper Effective seat angle from wheel centres horizontal to line from BB to seat post axis top of saddle BB height with 748mm tyres fitted 29 x 2 25 54 56 622 Frame Size X Small Medium Large He...

Страница 8: ...lex grease Reference figures 2 to 7 The Inter Grip seat clamp design is present on most models of Whyte full suspension mountain bikes It allows adjustment of the saddle height direction CAUTION Avoid...

Страница 9: ...until the seat post rises automatically Figure 7 Then firmly twist the saddle to confirm the seat post is still securely gripped by the lowered torque value that allows the dropper seat post to functi...

Страница 10: ...to your Whyte bike please refer to the manufacturers instructions Rebound Damping adjustment This adjustment fine tunes the speed at which the wheel returns to its normal ride height after hitting a...

Страница 11: ...damper unit is being compressed this is known as the compression stroke As the suspension unit recovers from compression back towards its full length this is called the re bound stroke All the shocks...

Страница 12: ...ays If the design life of a component has been ex ceeded it may fail suddenly causing possible injury to the rider Any form of crack scratches and decolouring in highly stresses areas are showing that...

Страница 13: ...1 WHYTE INTER GRIP SEAT CLAMP 5 2 GENERAL WHYTE LUBRICATION For the correct lubrication regime and maintenance of all parts on a Whyte bicycle please refer to the specific component manufacturers det...

Страница 14: ...M8 Aerospace nuts 9 on the M8 x 71mm long stud 10 that passes through the H link 20 and Main Frame 16 Whichever Aerospace Nut 9 becomes undone first remove it and then remove the M8 x 71mm long stud...

Страница 15: ...Page 15 2016 Edition 1 WHYTE Service Manual Figure 9 Disassembly of the Whyte G 160 Rear Suspension First Stage Figure 10 Disassembly of the Whyte G 160 Rear Suspension Second Stage...

Страница 16: ...Bearing Cap 15mm A F 9 M8 Aerospace Nut 10mm A F 10 External M8 x 71mm long Stud 11 M6 x 20mm long Countersunk head Capscrew 4mm A F Internal Hex 12 Collar for M6 Countersunk head Capscrew 13 Internal...

Страница 17: ...erospace nuts 7 on the M8 x 71mm long stud 8 that passes through the H link 18 and Main Frame 14 Whichever Aerospace Nut 7 becomes undone first remove it and then remove the M8 x 71mm long stud 8 from...

Страница 18: ...6 Edition 1 WHYTE Service Manual Figure 12 Disassembly of the Whyte T 129 or T 130 C or T 130 Rear Suspension Second Stage Figure 11 Disassembly of the Whyte T 129 or T 130 C or T 130 Rear Suspension...

Страница 19: ...space Nut 10mm A F 8 External M8 x 71mm long Stud 9 M6 x 20mm long Countersunk head Capscrew 4mm A F Internal Hex 10 Collar for M6 Countersunk head Capscrew 11 Internal M6 x 70mm long Hollow Pivot Pin...

Страница 20: ...vice Manual 6 2 STRIPPING AND REASSEMBLING BEARINGS In the Whyte G 160 Reference figures 9 10 Figure 13 Assembly of 75mm H Link Item Description 1 KP5AX bearing 2 Shield washer O D 17 5mm 3 75mm centr...

Страница 21: ...YTE Service Manual In the Whyte T 129 T 130 C or T 130 Reference figures 11 12 Item Description 1 KP5AX bearing 2 Middle shield washer O D 17 5mm 3 60mm centre to centre Alloy Quad Link Body Figure 14...

Страница 22: ...2016 Edition 1 WHYTE Service Manual Item Description 1 KP5AX bearing 2 Middle shield washer O D 17 5mm 3 Outer shield washer O D 21 5mm 4 Right Seat stay 5 Left Seat stay Figure 15 Assembly of the Sea...

Страница 23: ...Page 23 2016 Edition 1 WHYTE Service Manual Item Description 1 KP6AX bearing 2 Shield Washer O D 18 5mm I D 9 6mm 3 Chain stays Figure 16 Assembly of the Chain stays...

Страница 24: ...Item Description 1 M8 Nut 2 KP5AX or KP6AX Bearing Tool 1 3 Link Seat stay or Chain stay Body 4 KP5AX or KP6AX Bearing 5 KP5AX or KP6AX Bearing Tool 2 6 M8 x 45mm Socket Head Cap Screw Figure 17a Bear...

Страница 25: ...nger tighten the M8 Socket Head Cap Screw further undo the nut and bolt and remove any excess Loctite from around the KP Bearing particularly in any internal threads Repeat for the remaining KP Bearin...

Страница 26: ...of that M8 screw 15 up to the KP5AX bearing Using a 10mm Socket and the 5mm AF Allen Key torque tighten the M8 Flanged Nut 9 and the M8 screw 15 to the recommended torque settings refer to the Tighte...

Страница 27: ...Page 27 2016 Edition 1 WHYTE Service Manual Figure 18 Reassembly of the Whyte G 160 Rear Suspension First Stage Figure 19 Reassembly of the Whyte G 160 Rear Suspension First Stage...

Страница 28: ...ss grease from around the chain stays and frame Returning to the Seat stays 17 18 and the H link 20 check that the shield washers are in place at the front of the H link 20 see items 2 in figure 13 Al...

Страница 29: ...ushes that contact the Main Frame 16 and shock extender 7 Slide the rear of the Rear Shock Absorber 6 into the shock ex tender 7 Reference figure 21 ensure the marking on the shock extender 7 is the s...

Страница 30: ...Nut 7 onto the end of that M8 screw 13 up to the KP5AX bearing Using a 10mm Socket and the 5mm AF Allen Key torque tighten the M8 Flanged Nut 7 and the M8 screw 13 to the recommended torque settings r...

Страница 31: ...16 Edition 1 WHYTE Service Manual Figure 20 Reassembly of the Whyte T 129 or T 130 C or T 130 Rear Suspension First Stage Figure 21 Reassembly of the Whyte T 129 or T 130 C or T 130 Rear Suspension Fi...

Страница 32: ...ecommended settings using the 15mm Open ended or adjustable spanner Refer to the Tightening torque settings in Section 8 0 Wipe off any excess grease from around the links and frame Next to re join th...

Страница 33: ...2mm Contact your local Whyte dealer to purchase either a replacement hanger or a conversion kit 7 1 1 Shimano E Thru System Reference figure 22 The Rear Derailleur Hanger 3 is attached to the Right Si...

Страница 34: ...anual Figure 22 Whyte Dropout Assembly For Shimano E Thru Item Description 1 M4 x 16mm long Hex Head Cap Screw 2 Adjustment Clamp 3 Rear Derailleur Hanger for Shimano E Thru Grey Colour 5 Seat Stay Ri...

Страница 35: ...3 Rear Derailleur Hanger for SRAM Maxle 142mm Black Colour 7 Seat Stay Right Side 8 Seat Stay Left Side 4 Axle Nut for SRAM Maxle 142mm Black Colour 5 M4 x 16mm long Countersunk Cap Screw 6 Dropout S...

Страница 36: ...ry careful not to cross thread this on it s way in In sert the rear wheel and the Shimano E Thru Rear Axle Adjust the axle as per the Shimano Technical Service Instructions SI 27U0A 001 00 Whilst adju...

Страница 37: ...of the Adjusting Clamp 2 is aligned with the single slot in the Axle Nut 4 reference figure 25 Having tightened the SRAM Maxle slide the Clamp 2 upwards to engage it into the slot in the Axle Nut 4 U...

Страница 38: ...nset view in figure 26 Turn it clock wise to increase clearance 8 0 WHYTE INTER GRIP SEAT CLAMP SERVICE Tools Required 5mm AF Allen Keys 2 off 1 fitted to a 3Nm to 15Nm Torque Wrench M6 cap screw at l...

Страница 39: ...Sleeve 5 all the way out of the oppo site side of the Main Frame 6 Figures 32 to 33 Move to the left side of the Main Frame 6 Place the M6 x 30 long Capscrew 1 diagonally through the Grip Pad 4 and on...

Страница 40: ...es 38 39 From the left side of the Main Frame 6 insert the Plain Sleeve 2 and make sure the 45 angled edge on the Plain Sleeve 2 touches the 45 angled edge on the Pad 4 Figures 40 41 Move to the right...

Страница 41: ...rance hole in the right side chain stay near the drop out then through the exit hole at the opposite end of the chain stay This will probably need several at tempts pushing to fro to find the hole ple...

Страница 42: ...r end of the first grommet is fac ing the seat tube whilst the narrower end of the second grommet is facing the down tube Reference figure 53 Insert the hose end into the down tube and push the hose u...

Страница 43: ...or all other torque settings refer to the specific manufacturers information bundled with this manual or alternatively refer to the specific manufacturers website for fur ther information 11 0 OWNER S...

Страница 44: ......

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