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b) Spacer should allow shaft to be about 13 [.50] below rear surface of housing.
c) Place shaft (26) assembly into housing (25).
d) Install high pressure seal (4) in seal groove in housing pilot (25).
e) Install metal backup shim (3) against high pressure seal (4) by squeezing the shim (3) between thumb and

forefinger to bow shim.

f) While maintaining bow in shim, start the shim into the groove and use a small screwdriver to push the shim

into groove.

g) Install wire ring (2) into groove making sure that the ends are butted.

4.

Turn hub/housing assembly over, with hub facing down, and place drive link (27) into shaft (26) making sure that
end of drive link with crowned splines goes into shaft (26).
a) Using an arbor press, carefully press the shaft down to seat seal carrier against wire ring (2) install thrust

bearing (21) onto end of shaft.

b) If all pieces are seated properly, thrust bearing (21) will be flush with rear face of housing (25).

RE 540/541 Housing/Shaft Assembly without Seal Carrier

Disassembly & Assembly

Design That Does NOT Utilizes A Seal Carrier (11)

1.

Position the housing (25) in vise and use a slide and hammer type bearing puller to remove the rear housing
bearing (22).
a) Remove the thrust washer (12) and thrust bearing (21) and set aside.
b) Using a small screwdriver carefully pry the shaft seal (7), backup seal (6) and metal shim (5) from housing

bore and discard.

2.

Remove the housing from vise and turn over and pry the dust seal (1) from housing and discard.

Note: 

At this point, all parts should be cleaned in an oil-based solvent and dried using compressed air (for safety,

observe all OSHA safety guidelines). All new seals should be lightly coated in clean oil prior to installation.

3.

Place housing (25) in vice with the seven bolt assembly holes facing up.
a) Place metal shim (5) in the smallest diameter recess in the housing (25).
b) Install the backup seal (6) into the housing (25) with the flat side down and the seal lip facing up.
c) Insert shaft seal (7) down into housing (25) making sure that lip on seal faces up (See 

Figure 2: Figure 2

 on

page 12 for correct seal orientation).

d) Install thrust washer (12) into housing and using an arbor press, seat the shaft seal (7) into housing (25), then

place the thrust bearing (21) into housing.

1

2

3

4

1

Housing

2

Metal backup shim

3

Backup seal

4

Shaft seal

Figure 2: Figure 2

Orbital Motors | RE 540/541 Series Service Instructions | 

12

Содержание RE 540 Series

Страница 1: ...Repair Instructions RE 540 541 Series...

Страница 2: ......

Страница 3: ...Option Disassembly 10 Motor Section General Disassembly 10 Housing Shaft with Seal Carrier Disassembly Assembly 11 Housing Shaft without Seal Carrier Disassembly Assembly 12 Motor Section Assembly 13...

Страница 4: ......

Страница 5: ...Chapter 1 RE 540 541 Series Diagram Topics RE 540 541 Exploded View...

Страница 6: ...9 20 23 25 45 24 17 A 1 14 15 16 13 17 18 19 20 23 25 2 4 3 11 45 24 17 B Table 1 Options Description Option Letter Design without seal carrier A Seal carrier design B Direct drive option C Locking hu...

Страница 7: ...ID tag assembly 34 Thrust washer 12 Assembly bolt 35 Stud 13 Driver cover screw 36 Lug nut 14 Driver cover 37 Capscrew 15 Paper gasket 38 Wheel flange 16 Driver 39 125mm bearing 17 Spacer 40 Bearing s...

Страница 8: ......

Страница 9: ...ease refer to the exploded view drawing to determine which design is being repaired and follow the appropriate instructions for that design The 540 Series is available with either a direct drive optio...

Страница 10: ...pscrews 15 are also Loc Tited It is not necessary to remove these components to install this seal kit in the motor Unless the bearings are damaged it is not recommend to disassemble of these component...

Страница 11: ...ce shaft 26 on a clean surface with output end facing up a Place thrust bearing 21 over shaft 26 and then place thrust washer 12 over shaft 26 b After thoroughly coating shaft seal 7 and backup seal 6...

Страница 12: ...and use a slide and hammer type bearing puller to remove the rear housing bearing 22 a Remove the thrust washer 12 and thrust bearing 21 and set aside b Using a small screwdriver carefully pry the sha...

Страница 13: ...rks as a guide place balance plate 31 onto the rotor assembly 30 with three holes for steel balls 32 facing up b Install three steel balls 32 into the holes in the balance plate 31 4 Install endcover...

Страница 14: ...sembly 44 into wheel flange 16 while rotating wheel flange 16 slightly to allow splines to mate a Install wire ring 43 b Align screw holes of locking hub 42 with screw holes in locking hub spline asse...

Страница 15: ...Chapter 3 RE 540 541 Series Parts Listing Topics RE 540 541 Replacement Kits...

Страница 16: ...Endcover seal 10 1 Paper gasket 38 1 Seal carrier 11 1 500444003 Includes item numbers 11 12 Thrust washer 12 Table 3 Micellaneous kits Description Exploded View Item Number Qty In Kit Order Number St...

Страница 17: ...he drive link spacer kit number Exploded View Item Number 30 30 27 29 35 Displacement Standard Rotor Kit Freeturn Rotor Kit Drive Link Kit Drive Link Spacer kit Bolt Set Kit 120 500087005 500087008 50...

Страница 18: ...Description Order Number W31 setback with 7 8 o ring 500131023 Internal shaft Exploded view item 26 Description Shaft Kit 24 19 Tooth spline 500011102...

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