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Page 47

17375-6-0705

FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION

Attention: Install blower assembly before connecting

gas inlet supply line

Note: Junction box on right side of ﬁreplace must be

pre-wired at time of ﬁreplace installation for use

with blower assembly. It is recommended that an

ON/OFF wall switch be installed that will activate

the power supply to the furnace by a qualiﬁed

electrician.

1. If installed, turn OFF gas supply to ﬁreplace.

2. If applicable, turn OFF electric supply to ﬁreplace.

3. Lower bottom louver on ﬁreplace.

4. Refer to page 48, "Junction Box Wiring Installation

Instructions" to complete wiring of junction box.

Attention: If installed, do not damage gas inlet supply

line when blower assembly is inserted into

ﬁreplace. If necessary, remove gas inlet

supply line.

5. Insert blower assembly into interior, bottom of

ﬁreplace. Position blower assembly behind gas valve,

align notch on back of blower assembly with center

screw on ﬁreplace back and push blower assembly

against ﬁreplace back. The magnets on the back and

bottom of blower assembly will sufﬁciently hold blower

assembly in place.

6. Position speed control box to the right of gas valve.

Attach speed control box to bottom of ﬁreplace.

The magnets on bottom of speed control box will

sufﬁciently hold speed control box in place.

7. With base (ﬂush face) of fan control switch facing

upward, insert base of fan control switch under the

mounting tabs on valve bracket. The base (ﬂush face)

of fan control switch must be in contact with bottom of

ﬁrebox.

8. Insert power cord plug into junction box.

9. Close bottom louver on ﬁreplace.

10. Installation of FBB4 optional variable speed blower

assembly is completed.

Wiring

The appliance, when installed, must be electrically grounded in

accordance with local codes or, in the absence of local codes,

with the

National Electrical Code, ANSI/NFPA 70

, if an external

electrical source is utilized.

This appliance is equipped with a

three-prong [grounding] plug for your protection against shock

hazard and should be plugged directly into a properly grounded

three-prong receptacle. Do not cut or remove the grounding

prong from this plug.

For an ungrounded receptacle, an adapter,

which has two prongs and a wire for grounding, can be purchased,

plugged into the ungrounded receptacle and its wire connected

to the receptacle mounting screw. With this wire completing the

ground, the appliance cord plug can be plugged into the adapter

and be electrically grounded.

Caution:

Label all wires prior to disconnection when

servicing controls. Wiring errors can cause improper

and dangerous operation. Verify proper operation after

servicing.

Blower Motor

The blower motor does not have oiling holes. Do not attempt to

oil the blower motor.

Blower Wheels

The blower wheels will collect lint and could require periodic

cleaning. If the air output decreases or the noise level increases,

it indicates a dirty blower wheel. Remove fan and clean blower

wheels.

Warning:

Unplugging of blower accessory will not stop

the heater from cycling. To turn off gas to the heater

(millivolt model): push in gas control knob slightly and

turn clockwise to "OFF." Do not force. To turn off gas on

direct ignition model, turn gas line valve to "OFF."

VALVE BRACKET

FAN SWITCH

FAN KIT

SPEED CONTROL

JUNCTION BOX

SWITCH HOLDER

(TOP OF VALVE BRACKET)

SEE NOTE*

*Note: Refer to Junction Box wiring instructions

on page 34 and 48 for proper operation.

Содержание DVP42FP3

Страница 1: ...nmay result causing property damage personal injury or loss of life Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbors phone Follow the gas supplier s ...

Страница 2: ...8 Operating Instructions 29 30 Wiring Diagram Standing Pilot 31 Lighting Instructions Standing Pilot 32 Troubleshooting Standing Pilot 33 Intermittent Pilot Operating Instructions 34 Intermittent Pilot Wiring Instructions 34 Intermittent Pilot Lighting Instruction 35 Intermittent Pilot Troubleshooting 36 39 RF Standing Pilot Operating Instructions 40 RF Transmitter Functions 41 RF Wiring Diagram 4...

Страница 3: ...c and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualiﬁed service person Keep burner and control compartment clean Vent cap is hot while ﬁreplace is in operation Installation and repair should be done by a QUALIFIED SERVICE PERSON The appliance shouldbeinspectedbeforeus...

Страница 4: ...pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or r...

Страница 5: ...localcodesor intheabsenceof local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 Warning ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS Improper installation or use of the ﬁreplace can cause serious injury or dea...

Страница 6: ...S TOP VENT KIT HORZ 4 TO 6 WALL THICKNESS 114 3mm to 152mm DVVK 5T TOP VENT KIT HORZ 8 TO 12 WALL THICKNESS 203mm to 305mm DVVK 5R REAR VENT KIT HORZ 5 TO 7 WALL THICKNESS 203mm to 305mm DVVK 5V VERTICAL VENT KIT DVVK 5F HORIZONTAL FLEX VENT KIT 4 FLEX 1 22M DVP42 DVP48 Input Btu hr Maximum 28 000 30 000 Btu hr Minimum millivolt only 19 000 20 500 KWH Maximum 8 2 8 8 Minimum 5 5 6 0 NAT Oriﬁce 38 ...

Страница 7: ...ined from the perpendicular wall and the front edge of the appliance CLEARANCES Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the ﬁreplace The ﬂow of heat can ignite combustibles CABINET INSTALLATION FLUSH WALL INSTALLATION ROOM DIVIDER INSTALLATION CORNER INSTALLATION ANGLED CORNER INSTALLATION ISLAND INSTALLATION Clearan...

Страница 8: ...stem at test pressures equal to or less than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the ﬁreplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximatel...

Страница 9: ...d ﬂue collar 4 screws from the top of the ﬁreplace and set to the side 2 Remove the inlet cover plate and ﬂue cover plate located on the back of the ﬁreplace These will be used to close the top ﬂue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top ﬂue pipe before reinstalling the ﬂue cover plate over the top ﬂue with 4 screws 4 Reinstall the inlet cover plate ...

Страница 10: ...n drywall strip and then screwintopre drilledholesonﬁreplaceside Measurefrom face of ﬁreplace to face of drywall strip to determine ﬁnal depth INSTALLATION Figure 8 Vent Pipe Clearance Note Maintain one inch 1 of clearance around vertical vent pipe See Fig 9A For horizontal vent maintain a minimum 1 clearance to the bottom and sides of the vent and 3 clearance to combustibles above the vent pipe S...

Страница 11: ...e sealed a 300 F minimum sealant material must be used These joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the ﬁreplace surround Flush Mount Mantel Installation Figure 10 The ﬁreplace must extend 3 4 beyond ﬁnished wall surface when using a ﬂush mount mantel Refer to Figure 10 to locate nailing ﬂanges on ﬁrepla...

Страница 12: ... the following surfaces 1 A ﬂat hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concretemasonry blocks These supports must be positioned so they contact all four 4 perimeter edges on the bottom of the unit VERTICAL 90 ELBOW WITH HORIZONTAL TERMINATION Figure 14 3 OF NON COMBUSTIBLE MATERIAL FINISHED WALL FRONT TRIM OR NON COMBUSTIBLE MATERIAL IN...

Страница 13: ... 1 8 130mm to 6 2 165mm 9 229mm 8 1 8 206mm to 91 2 241mm 12 305mm 11 1 8 283mm to 12 1 2 317mm MODEL DVP 42 48 DVP 42 DVP 42 A B C 6 152mm 11 1 4 286mm to 12 3 4 324mm 4 3 4 121mm to 6 1 4 159mm 9 229mm 14 1 4 362mm to 15 3 4 400mm 7 3 4 197mm to 9 1 4 235MM 12 305mm 17 1 4 438mm to 18 3 4 476mm 10 3 4 273mm to 12 1 4 311mm DVP42 DVP48 A B B 6 152mm 4 102mm to 5 1 2 140mm 4 102mm to 5 127mm 9 229...

Страница 14: ...r each 45 degree elbow installed in the horizontal run the length of the horizontal run MUSTbe reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17...

Страница 15: ...thdownto7 178mm belowgradelevel The 7 178mm is measured from the center of the horizontal vent pipe as it penetrates through the wall Ensurethesidewallventingclearancesareobserved Ifventing system is installed below ground we recommend a window wellwithadequateandproperdrainagetobeinstalledaround the termination area TYPICAL BASEMENT INSTALLATION Figure 20 Examples of possible venting systems usin...

Страница 16: ...sitioned in its permanent location the hole through the exterior wall of the house can be cut This hole must be 12 305mm high x 10 254mm wide with its center line determined by the amount of vertical rise and horizontal run of the termination See Figure 23 When locating the hole it must be noted that the bottom of the cap must be 12 305mm above the ground level and top of the cap must be no less t...

Страница 17: ...Page 17 17375 6 0705 EXAMPLES TOP VENT RUN Figure 26 Figure 27 Figure 28 ...

Страница 18: ...feet SPECIAL NOTE For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it ...

Страница 19: ...Page 19 17375 6 0705 EXAMPLES REAR VENT RUN Figure 30 Figure 31 Figure 32 Figure 33 Model Maximum Pipe Length H1 DVP42 24 DVP48 18 Model Maximum Pipe Length H1 DVP42 24 DVP48 6 ...

Страница 20: ... that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake and the ﬂue gas exhaust certain limitations as to vent conﬁgurations apply and must be strictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various ve...

Страница 21: ...nter line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for appliances 100 000 Btuh 30 kW 36 inches 90cm minimum for appliances 100 000 Btuh 30kW K clearance to a mechanical air supply inlet 6 feet 1 8m minimum L clearance above pa...

Страница 22: ...ystem conﬁguration Be certain that each succeeding vent component is securely ﬁtted and locked into the preceding component in the vent system Figure 36 VENT SYSTEM IDENTIFICATION WALL THIMBLE MAXIMUM OF THREE 90 ELBOWS MAXIMUM OF TWO 90 ELBOWS Venting Components Simpson Dura Vent Part Number Description SD 1208 6 Pipe Length SD 1207 9 Pipe Length SD 1206 12 Pipe Length SD 1204 24 Pipe Length SD 1...

Страница 23: ...49 on interior side of wall for 10 3 8 inch x 12 3 8 inch hole Attention Wall ﬁrestop hole is off set towards bottom of wall opening Securewithnailsorscrews Continuetheventrunthrough the ﬁrestop See Figure 38 FRAMING AND FINISHING 10 3 8 12 3 8 WALL FIRESTOP HOLE IS OFF SET TOWARDS BOTTOM OF WALL OPENING Figure 38 Verticalrunsofthissystemwhichpassthroughceilingsrequirethe use of ONE 1 ceiling ﬁres...

Страница 24: ...nation runabeadofsiliconesealant rated above 250 F on its outside edge too so as to make a seal to the exterior wall NOTE Woodscrewscanandshouldbereplacedwithappropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterior walls are ﬁnished with vinyl siding or materials that could become discolored or warp it is necessary to install the vinyl siding standoff SD ...

Страница 25: ...rovided See Figure C 10 Attach the Outer Vent pipe to the 8 dia Collar on the fireplace with a large band clamp provided Sealant may also be used on the outer vent connections 11 Check all vent connections for tightness Make sure horizontal venting has the proper rise and combustible clearances required Refer to venting charts in fireplace instruction manual DVVK 5F FLEX VENT INSTRUCTIONS FLEX OUT...

Страница 26: ... liner and subsequently dripping out at joints Condensate can cause corrosion of caps pipe and ﬁttings It may be caused by having excessive lateral runs too manyelbowsandexteriorportionsofthesystembeingexposed to cold weather 4 Inspectjointstoverifythatnopipesectionsorﬁttingshavebeen disturbedand consequently loosened Also checkmechanical supports such as wall straps or plumbers tape for rigidity ...

Страница 27: ... Gas Accumulation Relief System Glass Frame Assembly and Combustion Chamber Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner the glass frame assembly gaskets and combustionchambermustbeexaminedbyaqualiﬁedserviceperson for damage All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualiﬁed service person If damage oc...

Страница 28: ...r lift and pull forward 2 Lower bottom louver lift and hinge forward 3 Release two glass frame spring clamps at bottom of ﬁrebox 4 Place bottom log onto main burner Align holes on bottom log with 4 locator pins on burner 5 Place rear log on rear log shelf Place rear log so that the locator holes align with the 2 locator tabs in the log support shelf 6 Place top branch onto ﬂat area of rear log and...

Страница 29: ...teanadditionalone 1 totwo 2 minutesbeforeyouturnthe gascontrolknobfromthePILOTpositiontotheONposition This time period allows the millivolts electrical current to build up to a sufﬁcient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standingpilotcontrolsfoundinthismanualandonlabelsfound in control compartment behind the door assembly CAUTION D...

Страница 30: ...in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connect the green and red stripped and bare wires on the REMOTE OFF ON switch wire harness to the wires on remote receiver that is a component in the FREC Turn the REMOTE OFF ON switch to the REMOTE position Follow instructions in the ...

Страница 31: ...Page 31 17375 6 0705 STANDING PILOT WIRING DIAGRAM Figure 52 OPTIONAL THERMOSTAT OPTIONAL WALL SWITCH ...

Страница 32: ...etal tube from gas control The pilot is behind the burner on the right side 8 Turn gas control knob counterclockwise to PILOT TO TURN OFF GAS TO FIREPLACE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a ﬁre or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When li...

Страница 33: ...sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve knob depressed in the PILOT position with the pilot lit and the REMOTE OFF ON switch in ...

Страница 34: ...eceiver INTERMITTENT PILOT WIRING DIAGRAM ELECTRICAL CONNECTION Figure 55 The DVPIntermittent Pilot Models with optional fan requires 120 VAC electrical hookup to the electrical box installed The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is ut...

Страница 35: ...ppliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Lower louver front ...

Страница 36: ...the gas line to the appliance D Do gas leak test ahead of gas control if piping has been disturbed GAS LEAKTEST Paint pipe joints with rich soap and water solution Bubbles indicate gas leak Tighten joints to stop leak STEP 2 Review Normal Operating Sequence and Module Speciﬁcations STEP 3 Reset the Module A Turn the thermostat to its lowest setting B Wait one minute As you do Steps 4 and 5 watch f...

Страница 37: ...only until the timed trial for ignition period ends Then the module goes into safety lockout Lockout de energizes the ﬁrst main valve operator and closes the ﬁrst main valve in the gas control stopping pilot gas ﬂow The control system must be reset by setting the thermostat below room temperature for one minute or by turning off power to the module for one minute Main Burner Operation When the pil...

Страница 38: ... cable or other heavily insulated wire A Close the manual gas valve B Disconnect the ignition cable at the SPARK terminal on the module WARNING Whenperformingthefollowingsteps donottouchstripped end of jumper or SPARK terminal The ignition circuit generates 13 000 volts at 25 pf load and electrical shock can result C Energize the module and immediately touch one end of the jumper ﬁrmly to the GND ...

Страница 39: ...eramic insulator and gap and correct Check boot of the ignition cable for signs of melting or buckling Take protective action to shield cable and boot from excessive temperatures Check for 24 VAC across MV MV PV terminals If no voltage replace module Check electrical connections between module and gas control If okay replace gas control Note If S8600H goes into lockout reset system Check continuit...

Страница 40: ...ulation Thermostat performance Flame cycles and modulates such that heat output equals heat loss from the room Auto mode Flame fan are controlled automatically Self powered millivolt control No external power required to control gas valve and flame modulation Integrated Valve Electronics No electronics rheostat or limit installation required Failure analysis Troubleshooting with information from L...

Страница 41: ...n a heated living space to make sure that the main burner is not on continuously On Mode When the control is in the ON mode the ﬂame and fan levels and the delay timer are changed with the UP and DOWN arrow keys Status Action Set to ON Press MODE button until mode is ON Flame Press FLAME button and press UP or DOWN arrow key to change ﬂame height Fan Press FAN button and press UP or DOWN arrow key...

Страница 42: ...Page 42 17375 6 0705 RF WIRING DIAGRAM WIRING DIAGRAM WITH BLOWER Figure 56 ST ...

Страница 43: ...Page 43 17375 6 0705 TANDING PILOT LIGHTING INSTRUCTIONS RF STANDING PILOT LIGHTING INSTRUCTIONS ...

Страница 44: ...r airborne particles to cling to the glass surface Also initial paint curing may deposit a slight ﬁlm on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas ﬁreplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances pre...

Страница 45: ...8 29 31 30 24 33 32 34 40 38 42 39a 36a 37a 41 52 39b 34 33 32 24 30 29 28 27 31 36b 44 46 37b 33 34 32 36c 37c 31 29 28 27 24 23 30 48 49 50 51 47 45 15 26 26 26 43 MILLIVOLT BURNER ASSEMBLY INTERMITTENT PILOT BURNER ASSEMBLY RF VALVE BURNER ASSEMBLY LOG SET ASSEMBLY BLOWER ASSEMBLY RF MODELS 35 38 23 22b 22c ...

Страница 46: ...IFICE FITTING 27 P203 P213 ORIFICE NAT 27 P185 P250 ORIFICE LP 28 R 5676 R 5676 AIR SHUTTER 29 11499 11499 BURNER BRACKET LEFT 30 11377 11377 BURNER BRACKET RIGHT 31 17370 17386 SLOPE BURNER 32 17368 17385 BURNER BASE PLATE ASSEMBLY 33 17369 17369 TUBING ASSEMBLY 34 R 2423 R 2423 MALE CONNECTOR 35 R 1109 R 1109 BUSHING FLUSH TYPE IP ONLY 36a R 7577 R 7577 VALVE SIT GAS NAT 36a R 7578 R 7578 VALVE ...

Страница 47: ...lace 10 Installation of FBB4 optional variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock h...

Страница 48: ...FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION 110 VOLT AC JUNCTION BOX WHITE SPEED CONTROL FAN SWITCH GROUND BLACK FAN 1 FBB4 BLOWER ASSEMBLY COMPLETE 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL ...

Страница 49: ...er components and check for damaged or missing components 2 Lower bottom louver and remove upper louver on ﬁreplace 3 Remove glass frame assembly from ﬁreplace 4 Remove rear logs from burner assembly 5 Place brick panel rear against rear wall in ﬁreplace Note The top edge will have a half moon cutout relief to match up with the rear ﬂue vent hole 6 While holding ﬁnished edge on brick panel side pl...

Страница 50: ...igned to enhance the appearance of your ﬁreplace imitating the look of authentic masonry HERRINGBONE DVP3DH DVP42 DVP4DH DVP48 Simulated Brick Panels The simulated brick panels were designed to enhance the appearance of your ﬁreplace imitating the look of authentic masonry AGED BRICK DVP3DA DVP42 DVP4DA DVP48 ACCESSORIES DECORATIVE ACCESSORIES Decorative Louver Mission Decorative Louver Arch Decor...

Страница 51: ...ine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fireplace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments c...

Страница 52: ...ERVICE NOTES Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 PH 618 233 7420 PH 800 851 3153 FAX 618 233 7097 FAX 800 443 8648 E MAIL info empirecomfort com WEB SITE www empirecomfort com ...

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