52
WhitakerAudio
4
Construction Techniques
Most of the construction work on this amplifier involves populating the PWBs, and then
connecting the chassis-mounted devices to the various circuit boards.
There is no mystery to populating a PWB. Having said that, some general guidelines are
worth noting:
•
Proceed in a logical manner, usually beginning with the smallest components; these are
typically resistors. Begin at R1 and move through to R
x
.
•
As each component is installed, check it off the list before moving on.
•
Confirm the value of each component before it is installed on the PWB. While rare,
incorrect packaging or labeling of components can occur. Therefore, verify the marked
resistor and capacitor values before installation. If you are a bit rusty on the resistor color
codes, check the resistors with an ohmmeter. Capacitors can be checked with a
capacitance measurement bridge. While this is perhaps overkill, it is instructive to see the
variation in component values, which measurement before installation will reveal. The
resistor color code is shown in Figure 4.1.
•
Observe proper polarity of devices such as electrolytic capacitors and diodes. A distinctive
pad usually denotes the positive terminal, in the case of an electrolytic. The silk screen
legend may also provide guidance.
•
For devices that may dissipate some amount of heat, such as 5 W resistors, allow extra
lead space between the device and the board so as to keep the device above the board. This
will minimize heat-caused damage to the PWB and provide for better cooling of the
device. For resistors in the 2–5 W range, 1/4-inch should be sufficient. For higher-power
devices, more clearance should be provided.
Figures Multiplier Tolerance Temp. Coeff.
(
Ω
)
(0.10 /K)
-6
1
0
2
3
4
5
6
7
8
9
0.01
0.1
1
10
100
1 k
10 k
100 k
1 M
10 M
10%
5%
1%
2%
0.5%
0.25%
0.1%
200
100
50
15
25
10
5
1
Silver
Gold
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Figure 4.1
Resistor color code.
Содержание J C Whitaker 20 W Stereo Audio Amplifier
Страница 1: ...20 W Stereo Amplifier WhitakerAudio 20 W Stereo Audio Amplifier...
Страница 10: ...10 WhitakerAudio Figure 1 1 b...
Страница 14: ...14 WhitakerAudio Figure 1 2 The preamplifier power supply PWB...
Страница 17: ...17 20 W Stereo Audio Amplifier Figure 1 3 Power management circuit for the 20 W Stereo Amplifier...
Страница 20: ...20 WhitakerAudio Figure 1 4 Power management expansion circuit for the 40 W Stereo Amplifier...
Страница 37: ...37 20 W Stereo Audio Amplifier Figure 3 1 Component layout for the Amplifier PWB 1 right board...
Страница 39: ...39 20 W Stereo Audio Amplifier Figure 3 2 Rectifier PWB component layout...
Страница 42: ...42 WhitakerAudio Figure 3 3 Component layout for the Amplifier PWB 2 left board...
Страница 44: ...44 WhitakerAudio Figure 3 4 Layout of the speaker terminal PWB a right channel board b left channel board a b...
Страница 46: ...46 WhitakerAudio Figure 3 5 Layout of the preamplifier power supply PWB...
Страница 51: ...51 20 W Stereo Audio Amplifier Figure 3 7 Component layout of the power management expansion PWB...
Страница 86: ...86 WhitakerAudio Figure 5 7 Power management expansion PWB a component side b foil side a b...
Страница 135: ...135 20 W Stereo Audio Amplifier Figure 5 15 Chassis view of the 20 W Stereo amplifier...
Страница 179: ......
Страница 180: ...20 W Stereo Amplifier WhitakerAudio 20 W Stereo Audio Amplifier...
Страница 184: ...184 WhitakerAudio Figure 1 1 Completed cable assembly...