Whirlpool 315422-000 Скачать руководство пользователя страница 21

21

MAINTENANCE OF YOUR WATER HEATER

Draining and Flushing

It is recommended that the tank be drained and flushed 
every 6 months to remove sediment which may build up 
during operation. The water heater should be drained if 
being shut down during freezing temperatures. To drain the 
tank, perform the following steps:
1.  Turn off the gas to the water heater at the manual gas 

shut-off valve.

2.  Close the cold water inlet valve.
3.  Open a nearby hot water faucet.
4.  Connect a hose to the drain valve and terminate it to an 

adequate drain.

NOTE: The drain hose should be rated for at least 200°F. 
If the drain hose does not have this rating, open the cold 
water inlet valve and a nearby hot faucet until the water is 
no longer hot.
5.  Open the water heater drain valve and allow all the 

water to drain from the tank. Flush the tank with water 
as needed to remove sediment.

6.  Close the drain valve, refill the tank, and restart the 

heater as directed under the “Operating Your Water 
Heater” section.

If the water heater is going to be shut down for an 
extended period, the drain valve should be left open.
IMPORTANT: Condensation may occur when refilling the 
tank and should not be confused with a tank leak.

Routine Preventive 
Maintenance

At least annually, a visual inspection should be made of 
the venting and air supply system, piping systems, main 
burner, pilot burner, and flame-trap. Check the water 
heater for the following:
• 

Obstructions, damage, or deterioration in the venting 
system. Make sure the ventilation and combustion air 
supplies are not obstructed. 

• 

Build up of soot and carbon on the main burner and 
pilot burner. Check for a soft blue flame.

• 

Leaking or damaged water and gas piping.

• 

Presence of flammable or corrosive materials in the 
installation area.

• 

Presence of combustible materials near the water 
heater.

• 

After servicing this water heater, check to make sure 
it is working properly. (See “Operating Your Water 
Heater” section of this manual.)

IMPORTANT: If you lack the necessary skills required to 
properly perform this visual inspection, you should not 
proceed, but get help from a qualified person.

Temperature and Pressure 
Relief Valve

Manually operate the temperature and pressure relief valve 
at least once a year to make sure it is working properly. 
To prevent water damage, 
the valve must be properly 
connected to a discharge 
line which terminates at an 
adequate drain. Standing 
clear of the outlet (discharged 
water may be hot), slowly 
lift and release the lever 
handle on the temperature 
and pressure relief valve to 
allow the valve to operate 
freely and return to its closed position. If the valve fails 
to completely reset and continues to release water, 
immediately shut off the manual gas control valve and the 
cold water inlet valve and call a qualified person.

Figure 21

Temperature and Pressure
Relief Valve

Manual Relief
Valve

Discharge line to drain

Explosion Hazard

If the temperature and pressure relief valve 
is dripping or leaking, have a qualified 
person replace it.

Examples of a qualified person include:
licensed plumbers, authorized gas company 
personnel, and authorized service 
personnel.

Do not plug valve.

Do not remove valve.

Failure to follow these instructions can 
result in death, or explosion.

WARNING

Содержание 315422-000

Страница 1: ...vice agency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death INSTALLER AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO THE WATER HEATER OWNER RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFERENCE RETAIN THE ORIGINAL RECEIPT AS PROOF OF PURCHASE 315422 000 W10123251 December ...

Страница 2: ... substances WARNING This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances included in the Act Your safety and the safety of others are very important We have provided many important safety messages in this manual and on your appliance Always read and obey all s...

Страница 3: ...users of this water heater will need it for future reference Service to the Flame Lock Safety System should only be performed by a qualified person Examples of a qualified person include licensed plumbers authorized gas company personnel and authorized service personnel IMPORTANT The manufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failur...

Страница 4: ... liquids or vapors have spilled or leaked in the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Keep combustibles such as boxes magazines clothes etc away from the water heater area Site Location Select a location near the center of the water piping system Th...

Страница 5: ...trols must be easily accessible for operation and service Maintain proper clearances as specified on the data plate Do not locate the water heater near an air moving device The operation of air moving devices such as exhaust fans ventilation systems clothes dryers fireplaces etc can affect the proper operation of the water heater Special attention must be given to conditions these devices may crea...

Страница 6: ...ntrol valve thermostat 4 Turn the gas supply on and check for leaks Test all connections by brushing on an approved noncorrosive leak detection solution Bubbles will show a leak Correct any leak found Figure 3 Gas Piping Manual Gas Shut off Valve Ground Joint Union 3 minimum Check with local utility for minimum height Drip leg Gas Pressure IMPORTANT The gas supply pressure must not exceed the maxi...

Страница 7: ...e is excluded from warranty coverage The following types of installation not limited to the following will require outdoor air for combustion due to chemical exposure and may reduce but not eliminate the presence of corrosive chemicals in the air beauty shops photo processing labs buildings with indoor pools water heaters installed in laundry hobby or craft rooms water heaters installed near chemi...

Страница 8: ... be drawn from outside of the enclosure One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure as shown in Figure 4 The size of each opening free area is determined by the total BTUH input of all gas utilization equipment i e water heaters furnaces clothes dryers etc and the method by which the air is provided The BTUH input can be found on the wat...

Страница 9: ...ipment so that they are opened automatically during equipment operation Keep louvers and grilles clean and free of debris or other obstructions Direct to outdoors Vertical ducts Horizontal ducts Figure 6 Figure 7 Figure 8 Table 3 Minimum Free Area of Permanent Openings for Ventilation and Combustion Air Supply All Air from Outdoors Only Based on the total BTUH input rating for all gas utilizing eq...

Страница 10: ...isting water heater be sure to use the new draft hood supplied with the water heater Vent Pipe Size It is important that you follow the guidelines in these instructions for sizing a vent pipe system If a transition to a larger vent size is required the vent transition connection must be made at the draft hood outlet Vent Connectors 1 Type B Double Wall U L Listed Vent Pipe 2 Single Wall Vent Pipe ...

Страница 11: ...terminate with a listed cap or other roof assembly and be installed according to their manufacturer s instructions Gas vents must be supported to prevent damage joint separation and maintain clearances to combustible materials Figures 11 and 12 IMPORTANT This gas vent must be terminated in a vertical position to facilitate the removal of the burnt gases An unused chimney flue or masonry enclosure ...

Страница 12: ...r line as shown in Figure 14 These valves reduce the point of use temperature of the water by mixing cold and hot water and are readily available for use 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed System Thermal Expansion section 5 Install a shut off valve in the cold water inlet line It should be located clo...

Страница 13: ...ain a check valve backflow preventer or water pressure reducing valve This will create a closed water system During the heating cycle of the water heater the water expands causing pressure inside the water heater to increase This may cause the temperature and pressure relief valve to discharge small quantities of hot water To prevent this it is recommended that a diaphragm type expansion tank suit...

Страница 14: ...t terminate a maximum of six inches above a floor drain or external to the building Must be capable of withstanding 250 F 121 C without distortion Must be installed to allow complete drainage of both the valve and discharge line T P Relief Valve and Pipe Insulation Some Models 1 Locate the T P Relief Valve on the water heater 2 Locate the slit running the length of the insulation 3 Spread this sli...

Страница 15: ...m the system Otherwise these bubbles will be trapped in the air handler heat exchanger coil reducing the efficiency Do not connect the water heater to any system or components previously used with non potable water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the temperature and pressure reli...

Страница 16: ...rized service provider Fresh air supply free of corrosive elements and flammable vapors Fresh air openings sized correctly with consideration given to the blocking effect of louvers and grilles Ductwork is the same cross sectional area as the openings Vent Pipe System Check for proper drafting at the water heater draft hood Refer to the Checking the Draft section of this manual for the test proced...

Страница 17: ...ckwise to its lowest setting WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life LIGHTING INSTRUCTIONS 7 Depress the reset button all the way in and IMMEDIATELY depress the igniter button until you hear a loud click Observe the pilot through the view port Do not release the reset button Repeat immediately if...

Страница 18: ...bjected to a flammable vapors ignition will show a discoloration on the air intake grid and require replacement of the entire water heater 3 Depress the gas control knob slightly and turn clockwise to OFF Do not use tools or force 1 Turn the temperature dial clockwise to its lowest setting 2 Turn gas control knob clockwise to PILOT WARNING If you do not follow these instructions exactly a fire or ...

Страница 19: ...e edges After several minutes of operation the burner screen may glow red If large flames are observed at anytime shut off unit and call a qualified person Stacking Stacking occurs when a series of short draws of hot water 3 gallons or less are taken from the water heater tank This causes increased cycling of the burner and can result in increased water temperatures at the hot water outlet An anti...

Страница 20: ...ilot flame is present and will shut off the gas supply to the main burner and the pilot burner if the flame is absent A high temperature limit switch or ECO Energy Cut Off in the tank is used to shut off the unit if the water temperature exceeds 180 F 83 C The ECO is a single use switch which if activated requires complete replacement of the entire gas control valve thermostat If the ECO should ac...

Страница 21: ...n air supplies are not obstructed Build up of soot and carbon on the main burner and pilot burner Check for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the water heater After servicing this water heater check to make sure it is working properly See Operating Your Water Heater ...

Страница 22: ... Replacing the Pilot Assembly 1 Follow the instructions in Removing the Burner Door Assembly section to remove the assembly 2 Remove the retainer clip securing the two piece wire connector to the burner door assembly Note the orientation of the retainer clip Insert the tip of a large flat head screwdriver between the clip and the top of the two piece wire connector Carefully rotate the screwdriver...

Страница 23: ...y section 2 Use a vacuum cleaner shop vac to remove all loose debris in the combustion chamber Figure 28 Use compressed air to clear any dust or debris that may have accumulated in the flame trap 3 Reassemble following the procedure under the Replacing the Burner Door Assembly section External Inspection Cleaning of the Flame trap Although not likely to occur if debris collects on the flame trap u...

Страница 24: ...spect the viewport for damage and replace as required 3 Insert the burner door assembly into the combustion chamber and slide it completely forward Note When inserting the burner door assembly tip the burner end up slightly to ensure it engages with the burner bracket 4 Inspect the door gasket and make sure there is no fiberglass insulation between the door gasket and the combustion chamber See Fi...

Страница 25: ...rder When replacing the gas valve thread a correctly sized pipe into the inlet and use it to turn the gas valve clockwise DO NOT OVER TIGHTEN damage may result Be sure to use approved Teflon tape or pipe joint compound on the gas piping connections and fitting on the back of the gas control valve that screws into tank Be sure to remove the pilot ferrule nut from the new gas control valve thermosta...

Страница 26: ...h gas utility company SLOW HOT WATER RECOVERY 1 Insufficient air 2 Flue clogged 3 Low gas pressure 4 Improper calibration 5 Thermostat set too low 6 Water heater too small 7 Wrong piping connections 8 Wasted hot water 1 Provide ventilation to water heater Check flue way flue baffle and burner 2 Clean flue locate source and correct 3 Check with gas utility company 4 Replace thermostat 5 Turn temper...

Страница 27: ...nd orifice Is the pilot free from dirt and debris NO YES Follow the Cleaning the Pilot Assembly instructions found in this manual Is the pilot protected from cold drafts that could prevent it from lighting NO YES Eliminate any drafts See the Site Location instructions found in this manual Check the water heater for a Flammable Vapor FV event If the flame trap show signs of discoloration shut off t...

Страница 28: ...Nox 14 TWO PIECE WIRE CONNECTOR WITH RETAINER CLIP 15 BURNER DOOR GASKET 16 VIEWPORT ASSEMBLY 17 THERMOCOUPLE 18 PIEZOELECTRIC IGNITER BUTTON 19 FLEXIBLE MANIFOLD TUBE REPAIR PARTS ILLUSTRATION When ordering repair parts always give the following information 1 Model serial and product number 2 Type of gas 3 Item number 4 Parts description Repair Parts List LEGEND Special anode rod see Anode Rod Wa...

Страница 29: ...ntains two piece wire connector and retainer clip Item 15 Contains burner door gasket Item 16 Contains viewport Item 17 Contains thermocouple Item 18 Contains piezoelectric igniter button Item 19 Contains flexible manifold tube Item 15 Item 14 Item 16 Item 13 Item 12 Item 18 Item 17 Item 19 Alternate Igniter WHIRLPOOL FLAME LOCK DESIGN and FLAME LOCK are trademarks of Whirlpool U S A 2007 Whirlpoo...

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