ProCal
™
User Manual
Whip Mix Corporation
•
361 Farmington Ave.
P.O. Box 17183
Louisville, KY 40217-0183 USA
502-637-1451
800-626-5651
Fax 502-634-4512
www.whipmix.com
Страница 1: ...ProCal User Manual Whip Mix Corporation 361 Farmington Ave P O Box 17183 Louisville KY 40217 0183 USA 502 637 1451 800 626 5651 Fax 502 634 4512 www whipmix com ...
Страница 2: ...on the platinum palladium thermocouple and in some cases chemically react with the noble metals thereby affecting the temperature sensed Oxide layers can build up on the thermocouple through many cycles of vacuum then exposure to air and chemically react with the noble metals in the thermocouple Prolonged high heat exposure can eventually crystallize the noble metals making them brittle and inhibi...
Страница 3: ...epends upon these two components always being used together If more than one Kit is on site never use the Special Firing Tray from one Kit with the Instrument box of another Kit or inaccurate calibrations will result Since High Temperatures are present in the Furnace for extended periods of time it is NOT RECOMMENDED that Full Calibrations be attempted unless someone is present in the vicinity of ...
Страница 4: ...wire umbilical coming out of the edge of the Special Firing Tray is facing the front of the furnace Setup for Either Quick Check or Full Calibration Pro 200 only Use the Furnace Up Arrow button to raise the table until it is fully closed and the wire umbilical is protruding out of the front center of the muffle NOTE IT IS IMPOSSIBLE TO PULL VACUUM WITH THE SPECIAL FIRING TRAY IN PLACE BECAUSE OF T...
Страница 5: ...ting mode Allow Stabilization Time It is suggested that a period of at least 15 20 minutes is allowed for stabilization time before manually recording the value on the Instrument box LCD display to insure a stable reading What to do with the Results It is suggested that you survey three temperatures minimum to look for overall trends and to help you decide which type of correction method best fits...
Страница 6: ...Instrument Box is always the reference point not the furnace So the furnace is running two degrees HIGHER than the Instrument Box in other words the furnace is OVERFIRING by two degrees You would answer Yes to the High Overfire question in screen 3 above Yes is the default already displayed by pressing the Selector Knob OR pressing the Next button and then in screen 4 above you would roll the Sele...
Страница 7: ...Select Language Cal Low Fusing Cal High Fusing 11 High OverFire Yes 12 High Temp Adjustment 0C 0C 50C 13 Main Menu Run Program Change Program Special Functions You will be returned to Main Menu How to Enter An Overfire Correction Using The Program Level Fusing Adjust Pro 200 only Roll Selector Knob to item push Knob to select Press Knob to Skip Roll Knob to item push Knob to select Press Knob to S...
Страница 8: ... Preheat version of the Full Calibration Run be used for best accuracy The difference in Run Time is 27 but even the shorter version requires 2 15 hours versus the cool muffle version Run Time of 4 25 hours How to Launch the Calibration Run See the Physical Setup Section Described Previously to configure the Kit for a Run then From the Pro 200 Main Menu Select Special Functions Main Menu Special F...
Страница 9: ... results for 850 C 1000 C and 1150 C are on the confirmation screen shown above Anytime Thereafter you can retrieve the information by doing the following Main Menu Special Functions Calibrate Furnace Password 292 Profile Results 850 C 849 C 1000 C 999 C 1150 C 1151 C Pro Cal Furnace Quick QC Check Pro Cal Cool Muffle Pro Cal Soaked Muffle Pro Cal Furnace Connect Instrument Box Pro Cal Furnace Ini...
Страница 10: ...ce temperature to go very high Remove the Pro Cal Kit and verify the furnace Actual Temperature is tracking the furnace Target Temperature If the furnace itself is not the issue contact Whip Mix Customer Service 102 The difference between the furnace temperature reading and the Pro Cal temperature reading is too great Make sure the Pro Cal tray is inside the furnace and check the cable connections...
Страница 11: ...30 minutes to an hour you can use the Quick Check Selection on the Pro Cal Menu and enter 850 1000 C as a target temperature then re start the Pro Cal cycle afterwords Third use the Quick Check mode and set an 850 C Target Temperature and wait for the furnace Actual Temperature to rise to 850 C Observe the Actual Temperature for a couple of minutes and if the Actual Temperature on the furnace disp...
Страница 12: ...under test via Data Cable Fuse None draws power from furnace under test Data Cable 9 pin DSub Male 9 Pin DSub Female shielded Standard RS232 Computer Cable Maximum Temperature 125 Degrees F System Accuracy 0 125 of measured temperature Calibration Results Accuracy 3 degrees Celsius from 700 C to 1200 C Pollution Category 1 For Indoor Use Only Environmental Ratings Altitude Up to 2 000 meters Ambie...
