Attach ground lug to base of bar.
WARNING:
WARNING:
NOTE:
Do not install Halogen Bulbs
exceding the maximum watt rating for your
rotator. This will be either 35 or 50 Watts
depending on which rotator you have.
The outer surfaces of this
product may be cleaned with mild soap and
water. Use of any other chemicals may void
product warranty. Do not use a pressure
washer.
If your lightbar has one of the color
filter options, (Half Cylinder or Reflector-
Mounted) a new filter is required.
/ #10 FLAT
/ #8 X 3/8"
PHEXWASHHD SS TYPE B
WASHER
SCREW
Connects
To Power
Harness
Fig. 1
Fig. 2
Fig. 4
Mounting hardware threads into
the grooves in the lightbar base.
LAMP ASSEMBLY
/ 28V - 35W
P/N 34-0041987-02
/ 12V - 50W
P/N 34-0041987-06
LAMP ASSEMBLY
Installation
:
1.
2.
IMPORTANT:
Remove the two Torx head screws that secure the end cap to the base. (Fig. 1)
Slide the lens sections off the end of the base and remove the dividers to gain access to the lightbar base. Be sure to note the
order in which the lenses were installed on the lightbar.
The lenses are seated very tightly into the lens divider
gaskets to prevent leaks. You will need to insert a screwdriver at each corner (between the black endcap and aluminum base)
and gently pry the lens out to break it free from the dividers. Pry each side out a little at a time, alternating from one side to the
other until the lens slides out easily. Before reassembling, apply a small amount of liquid dish detergent to the sides of the
gaskets to help them slide in easier and obtain a better seal.
rubber
2.
2.
2.
2.
2.
Before removing the old rotator, scribe a mark
onto the base of the lightbar, centered exactly
between the mounting screws of the old rotator
as shown. This is where the mounting screws
of the new rotator will go. As you see from the
illustration, there are markings on the old rotator
that you can use to find the center.
Mark
Lightbar
Base
Here
Mark
Lightbar
Base
Here
Switching from the
Old Style Rotator:
OLD STYLE ROTATOR BASE
Position the new rotator as shown in Figure 3 and mount it using the supplied
mounting hardware as shown in Figure 4.
Be sure to leave the proper distance between mirrors and rotators.
Check all measurements. (Refer to the original instructions to your lightbar)
The new rotator connects exactly the same as the old one. Connect the new
rotator as shown below. (Fig. 4)
3.
NOTE:
IMPORTANT:
Remove any remaining VHB
adhesive tape (if present) from the base of the lightbar before proceeding.
Wiring
:
3
3
3
.
3.
.
.
3.
3.
3.
FRONT OF LIGHTBAR
Fig. 3
ROTATING REFLECTOR - P/N 02-0363225-00
150 F.P.M. / 12 VOLT / 50 WATT
150 F.P.M. / 24 VOLT / 35 WATT
ROTATING REFLECTOR - P/N 02-0363225-01
175 F.P.M. / 12 VOLT / 50 WATT
ROTATING REFLECTOR - P/N 02-0363225-02
175 F.P.M. / 24 VOLT / 35 WATT
ROTATING REFLECTOR - P/N 02-0363225-03
