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Lit. No. 95902/95903, Rev. 01

June 15, 2008

DUAL HYDRAULIC CIRCUIT DIAGRAM

Typical Hydraulic Circuit

Dedicated Fixed Displacement Pump

PUMP

23 GPM Min

1500 PSI

VALVE

Rated to 40 GPM

1500 PSI

Conveyor Motor

TANK

Spinner Motor

Controlled Flow to

Spinner Motor:

10 GPM @ 1500 PSI

Return Flow

to Tank

Return Flow

to Tank

Excess Flow

to Tank

Controlled Flow to

Conveyor Motor:

10 GPM @ 1500 PSI

Inlet Flow

from Tank

Содержание ICE BREAKER

Страница 1: ... Spreader Owner s Manual This manual is for WESTERN ICE BREAKER Hopper Spreaders with serial numbers beginning with 0609 0805 This document supersedes all editions with an earlier date CAUTION Read this manual and engine owner s manual before installing or operating the spreader ...

Страница 2: ...entification 10 Operating the Cab Control 10 Clutch Operation Gas Engine Only 10 OPERATING THE SPREADER 11 Honda Choke Adjustment Procedure 11 Baffle Adjustment 12 Spread Patterns Center Belt Drive 13 Internal Baffles Center Belt Drive 13 External Baffles Center Belt Drive 13 MAINTENANCE 14 Grease 14 Gear Oil Specification 14 Drive Chain Spinner Belt and Conveyor Chain Tension 14 Electric Clutch 1...

Страница 3: ...________________________________________ Outlet Name ______________________________________________ Phone __________________ Outlet Address _______________________________________________________________________ Vehicle Model _______________________________________________ Year ________________ Spreader Type Model ________________________________________ Serial ________________ Length ____________...

Страница 4: ...e spreader wait for conveyor or spinner to stop then lock out power Do not climb into or ride on spreader WARNING Overloading could result in an accident or damage Do not exceed GVWR or GAWR ratings as found on the driver side vehicle door cornerpost See Loading Section to determine maximum volumes of spreading material CAUTION If rear directional CHMSL light or brake stoplights are obstructed by ...

Страница 5: ...fuses If a problem should occur and fuse replacement is necessary the replacement fuse must be of the same type and amperage rating as the original Installing a fuse with a higher rating can damage the system and could start a fire Fuse Replacement including fuse ratings and locations is located in the Maintenance Section of this Owner s Manual PERSONAL SAFETY Remove ignition key and put the vehic...

Страница 6: ...el Warning Caution Label Warning Caution Label WARNING Gasoline is flammable Turn off engine and allow it to cool before filling gas tank DO NOT smoke or use open flame within 25 feet of spreader Allow spilled gas to evaporate completely before starting engine Gasoline engine produces poisonous gases while running DO NOT operate in an enclosed area Gasoline engine has hot and moving parts that can...

Страница 7: ...me WARNING Overloading could result in an accident or damage Do not exceed GVWR or GAWR as found on the driver side cornerpost of vehicle WARNING New untitled vehicle installation of a spreader requires National Highway Traffic Safety Administration altered vehicle certification labeling Installer to verify that struck load of snow or ice control material does not exceed GVWR or GAWR rating label ...

Страница 8: ...dy 12 Gauge Stainless Steel 128 890 3 0 3 7 58 37 1 2 High Capacity 10 Hopper Body 12 Gauge Stainless Steel 140 950 3 3 4 1 58 37 1 2 High Capacity 8 Hopper Body 12 Gauge Mild Steel 116 810 2 6 3 2 58 37 1 2 Dump or Flat Bed Trucks Above 15 000 lb GVWR High Capacity 9 Hopper Body 12 Gauge Mild Steel 128 870 3 0 3 7 58 37 1 2 High Capacity 10 Hopper Body 12 Gauge Mild Steel 140 930 3 3 4 1 58 37 1 ...

Страница 9: ...the GVWR to determine the available material payload 6 Obtain the weight per cubic yard lb cu yd of the desired material Divide the weight into the payload to determine the maximum volume of material that can be carried 7 Compare the maximum volume to determine the maximum height of the material in the hopper spreader 8 Fill hopper with the material to the calculated height Re weigh vehicle with o...

Страница 10: ...eader Front Gross Axle Weight Rating FGAWR lb Rear Gross Axle Weight Rating RGAWR lb Gross Vehicle Weight Rating GVWR lb 8600 Gross Vehicle Weight empty lb 6500 Payload Available lb 2100 Material Density lb cu yd 1215 Maximum Volume cu yd 1 73 Maximum Height approximate in 24 Loaded Front Gross Axle Weight FGAW lb Loaded Rear Gross Axle Weight RGAW lb Loaded Gross Vehicle Weight GVW lb ...

Страница 11: ...vicing spreader NOTE Do not hold the throttle switch in the FAST position until the choke re engages The engine will not run with the choke 100 engaged See Choke Adjustment Procedure for instructions for tuning the maximum choke point 8 To control the engine speed Increase hold the throttle switch at CHOKE FAST Do not operate engine with choke light on Decrease hold the throttle switch at SLOW NOT...

Страница 12: ... the engine 2 Adjust the speed to slightly above idle 3 Move the clutch switch to ON 4 Increase the engine speed to the desired RPM WARNING Driver to keep bystanders minimum of 25 feet away from operating spreader Before working with the spreader secure all loose fitting clothing and unrestrained hair Before operating the spreader verify all safety guards are in place Before servicing the spreader...

Страница 13: ...Procedure 1 Engines are shipped with choke adjusted to the completely closed position when the choke is engaged The choke only requires adjusting if inspection reveals the choke is not fully closing 2 Move throttle control to full choke position 3 Turn choke adjusting screw counter clockwise five to seven turns 4 Attempt to move choke rod in the direction of the choke adjusting screw If the rod ha...

Страница 14: ...engine RPM gate position and baffle settings Decreasing RPM and or gate opening will decrease the amount of material coming to the spinner Increasing RPM and or gate opening will increase the amount of material coming to the spinner OPERATING THE SPREADER Internal Baffle Adjustment Handle both sides Center Belt Drive Chute ...

Страница 15: ...ffle in All baffles adjusted down for a confined spread pattern Curb side baffle deflects material down heavy on curb side Driver side baffle deflects material down heavy on driver s side Spread Patterns Center Belt Drive These figures are as viewed from the top of the spinner looking down Internal Baffles External Baffles OPERATING THE SPREADER ...

Страница 16: ...spinner belt for cracks and wear If belt is cracked or worn replace the belt Maintain correct belt and chain tension Correct tension allows for 1 4 5 16 of deflection midway between the pulleys sprockets To increase engine chain tension Loosen the four bolts that secure the engine mount to the engine base and pull the engine away from the clutch After correct tension is achieved retighten the engi...

Страница 17: ...ontact an authorized engine manufacturer service center To serve you promptly the service center will need the make model type and code number for your engine Your nearest service center is listed in the Yellow Pages under Engines Gasoline or Gasoline Engines NOTE The maximum choke point of the Tecumseh Engine is adjustable The unit is shipped with the choke adjusted to be 75 closed See Choke Adju...

Страница 18: ...ing properly observe the following recommendations After each use Wash out hopper and rinse off all external surfaces Apply dielectric grease to all electrical connections to prevent corrosion Lubricate all grease fittings Use a good quality multi purpose grease Oil drive chain At the end of each season Wash out hopper and all external surfaces Apply dielectric grease to all electrical connections...

Страница 19: ...ck Start Switch Choke Switch Black White Black Red Red Green Red Choke Light Clutch Switch Red Red Gray Red Red Cab Control Wiring To Switched Accesory Circuit To Ground Point Black Red Yellow Blue Violet Note Yellow Blue and Violet wires are provided for accessory use Blue Violet Note Yellow Blue and Violet wires are provided for accessory use Black White Black Note 10 amps MAX load per wire or a...

Страница 20: ...ote Yellow Blue and Violet wires are provided for accessory use Vehicle Side Wiring Harness Spreader Side Wiring Harness Note Yellow Blue and Violet wires are provided for accessory use Clutch Throttle Stoplight Engine Red Brown White Black Orange Gray Black White Not Used Choke Switch if equipped Light Green Dark Green Ground to Engine Base Yellow Blue Violet White Black Note 10 amps MAX load per...

Страница 21: ...tric throttle motor leads 2 Using the electric throttle control run the new motor until the crank reaches the 12 o clock position A 9 volt battery can be used as a substitute for the control ELECTRIC THROTTLE MOTOR REPLACEMENT CAUTION Improper installation can result in damage to the engine choke throttle linkage 3 Fasten the electric throttle motor to the bracket using the existing hardware 4 Usi...

Страница 22: ...ated Fixed Displacement Pump T P A S PUMP 23 GPM Min 1500 PSI VALVE Rated to 40 GPM 1500 PSI Conveyor Motor TANK Spinner Motor Controlled Flow to Spinner Motor 10 GPM 1500 PSI Return Flow to Tank Return Flow to Tank Excess Flow to Tank Controlled Flow to Conveyor Motor 10 GPM 1500 PSI Inlet Flow from Tank ...

Страница 23: ......

Страница 24: ...n or design details and furnish equipment when so altered without reference to illustrations or specifications used Western Products or the vehicle manufacturer may require or recommend optional equipment for spreaders Do not exceed vehicle ratings with a spreader Western Products offers a limited warranty for all spreaders and accessories See separately printed page for this important information...

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