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Western Innovator FHM2 SERIES, Инструкция по установке и эксплуатации

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Western Innovator FHM2 SERIES Скачать руководство пользователя страница 4

 

 

                          

 

 

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    B20352 ECN-12354 (0301) 

FHM2 COMPONENTS 
 

1.  Verify that all components below have been received. If any of these items are missing or damaged, please 

 

 

notify your supplier immediately.

 

 
 

FULLY AUTOMATIC HEALTH CARE GAS MANIFOLD

FHM2

875 BASSETT  ROAD

WESTLAKE, OHIO 44145

1-800-783-7890

WESTERN INNOVATOR

RIGHT BANK

READY FOR USE

BANK DEPLETED

IN SERVICE

IN SERVICE

LEFT BANK

BANK DEPLETED

READY FOR USE

SYSTEM NORMAL

LINE PRESSURE

Cabinet Manifold 

Quantity = 1 

Bracket 

Quantity = 1 

(Attached to the back of the mani-

fold) 

Pigtails 

Quantity = Should match the number of ports on 

the headers 

Headers 

Quantity = 1 left side 

   

                 1 right side 

Brackets 

Quantity = Varies 

Outlet Fitting & Union 

Quantity = 1 

Содержание FHM2 SERIES

Страница 1: ...mbustible material to come in contact with cylinders manifold and connections Oil and grease may react and ignite while in contact with some gases particularly oxygen and nitrous oxide Cylinder header and master valves should always be opened very s l o w l y Heat of recompression may ignite combustible materials Pigtails should never be kinked twisted or bent into a radius smaller than 3 inches M...

Страница 2: ...PROCEDURES 11 ELECTRICAL POWER UP 12 LINE DELIVERY PRESSURE ADJUSTMENT 14 MANIFOLD OPERATION 15 FHM2HL MODELS FOR USE WITH CARBON DIOXIDE AND NITROUS OXIDE 15 CYLINDER REPLACEMENT AND HANDLING 16 GENERAL MAINTENANCE 16 TROUBLESHOOTING 17 MANIFOLD MAINTENANCE 19 REPLACEMENT PIGTAILS 19 PCB REPLACEMENT PARTS 19 PRESSURE GAUGES 19 VALVES AND VALVE REPAIR KITS 19 PRESSURE SWITCH REPLACEMENT PARTS 19 P...

Страница 3: ...inuous exposure to direct rays heat of the sun and rain Leave all manifold protective covers in place until their removal is required for installation This precaution will keep mois ture and debris from the piping interior avoiding operational problems and system contamination All safety relief valves shall be piped vented to the outside Follow all local and applicable codes for piping systems LIN...

Страница 4: ...T ROAD WESTLAKE OHIO44145 1 800 783 7890 WESTERN INNOVATOR RIGHT BANK READY FOR USE BANK DEPLETED IN SERVICE IN SERVICE LEFT BANK BANK DEPLETED READY FOR USE SYSTEM NORMAL LINE PRESSURE Cabinet Manifold Quantity 1 Bracket Quantity 1 Attached to the back of the mani fold Pigtails Quantity Should match the number of ports on the headers Headers Quantity 1 left side 1 right side Brackets Quantity Var...

Страница 5: ...ure 3 mark the locations for the 5 fasteners 5 Anchor the mounting bracket to the wall These fasteners are not provided with the manifold The type fastener used shall be selected based on the wall type 6 Secure the mounting bracket to the manifold control unit by sliding the round retainers on the back of the cabinet into the slots on the bracket Place the nut on the bolt which protrudes from the ...

Страница 6: ...he brackets should be evenly spaced with the end bracket placed as close to the last cylinder as possible to provide the most support and stability Figure 6 3 Mark the mounting hole and install fasteners suitable for type of wall construction Figure 6 4 Fit the U bolt over the header piping through the bracket strap and tighten the two mounting nuts Figure 6 Figure 6 Figure 5 Header Union Header A...

Страница 7: ...Y FOR USE SYSTEM NORMAL LINE PRESSURE Figure 7 NOTE If the manifold is installed indoors vent piping must be attached to the manifold relief valve outlet The vent piping shall be routed outdoors per applicable piping codes CAUTION Any brazing performed on the delivery pipeline or relief valve vent line shall be done following the guide lines outlined in the current NFPA 99 Section 4 3 requirements...

Страница 8: ...DEPLETED READY FOR USE SYSTEM NORMAL LINE PRESSURE Figure 8 Figure 9 Connect black and white wires from 115 VAC supply to either black wire in the power 3 The center hole on the underside of the power supply box provides access for conduit and connection of 115 VAC power Connect the 115 VAC black and white leads to the power supply as shown Figure 9 4 Connect the ground wire to the ground terminal...

Страница 9: ...If the remote alarm is designed for 24 VAC operation then connect the alarm as follows Also see WESTERN S ALARM section on next page 1 Connect the ground wire from the alarm to one 24 VAC terminal on the right side of the circuit board in the power supply box Figure 11 2 A jumper wire is connected between the other 24 VAC terminal and the common C terminal 3 Connect the reserve in use signal wire ...

Страница 10: ...tective cylinder caps from full replacement cylinders With the valve outlet pointed away from you or any one else slowly open each cylinder valve slightly to blow out any dirt or contaminants which may have become lodged into the cylinder valve 6 Place and secure full cylinders into position using chains belts straps or cylinder stands 7 Connect pigtails to cylinder valves and tighten securely 8 S...

Страница 11: ...he manifold Close the right cylinder valve to simu late a depleting right bank see Figure 15 Observe the following The right bank pressure slowly falls and the manifold control automatically switches over to the left bank Delivery pressure remains constant Green In Service light is extinguished Red Replace Depleted Bank light on the right bank illuminates Any remote alarms should be activated at t...

Страница 12: ...st will be conducted If the red and green status lights are on the pressure switch is in an open state no inlet pressure wired incorrectly broken connection Otherwise no status lights will be on Each digit of the display will be lit individually 2 The displays and status indicators will then be allowed to operate normally Software version 2 02 1 When power is applied to the manifold the display wi...

Страница 13: ...ad during power up Open the door of the manifold Locate the DIP switches at the bottom edge of the PC Board on the door Close the cover and reconnect power to the manifold Verify that during power up the status of the switches are displayed on the digits of the right bank display and the right most digit of the left bank display as a series of 1 s and 0 s as follows Switch Position For PSI set the...

Страница 14: ...RESSURE ADJUSTMENT The delivery pressure has been factory set If adjustment is required carefully proceed according to the following instructions 1 Leave the manifold in full operational status 2 Create a flow condition in the delivery pipeline system 3 Locate the left or right line pressure regulator that is feeding the system open ball valves 4 Adjustment Turn clockwise to increase pressure turn...

Страница 15: ...rimary regulator and into an intermediate gauge The gas then enters a solenoid Since this is the secon dary bank the solenoid is closed preventing the secondary bank from flowing Changeover from the Service to Secondary side is accomplished when the service pressure drops below a predeter mined point this changeover pressure is determined by the manifold PCB The PCB then signals the secondary bank...

Страница 16: ...show signs of bubbles which indicates leakage 10 Observe the following conditions The pressure reading on the bank being pressurized will display cylinder pressure The red Bank Depleted light goes out and the yellow Ready for Use light come on No interruption in gas service or line pressure GENERAL MAINTENANCE 1 Main Section a Daily record line pressure b Monthly 1 Check regulators valves and comp...

Страница 17: ...leakage through a closed Solenoid faulty Replace solenoid solenoid Power not reaching the solenoid Check all wiring connections Electrical System No indicator lights or displays Power Input Check electrical power supply on front panel come on when power is hooked up Internal wiring disconnected Check all wiring connections Manifold controller PCB defective Replace manifold controller PCB Red indic...

Страница 18: ...ressure transducer faulty Replace transducer Display incorrect Dip switches set incorrectly Check setting of the Dip switches Pressure transducer faulty Replace transducer One of the green indicators is on Non volatile memory failure Replace manifold controller PCB and both red indicators are blinking No display and the green indicator Input out of range during calibration Adjust the line and prim...

Страница 19: ...E 8 98 Manifold Controller PCB PRESSURE GAUGES 2 Diameter 1 4 NPT Back Port WMG 3 3 100 psi Line gauge FHM2 FHM2HL WMG 3 4 400 psi Line gauge FHM2HP WMG 3 4 400 psi Intermediate gauge VALVES AND VALVE REPAIR KITS WMS 1 53 CGA 540 Check Valve Bushing WMS 1 59 CGA 326 Check Valve Busing WMV 2 16 Master Valve WMS 1 62 CGA 346 Check Valve Busing RK 1085 Repair kit for WMV 2 16 WMS 1 54 CGA 580 Check V...

Страница 20: ...RK 1037 Repair Kit for WMS 14 26 WMS 14 27 WMS 14 28 WMS 14 29 WMS 14 30 WMS 14 31 Primary Regulator RK 1038 Repair Kit for WMS 14 8 and WMS 14 9 Primary Regulator FHM2 Series Line Regulators WLR 14 50L Line Regulator for FHM2 FHM2HL Air He CO2 N2O O2 N2 WLR 14 50R Right Line Regulator for FHM2 FHM2HL Air He CO2 N2O O2 N2 WLR 14 200L Left Line Regulator for FHM2HP Air He N2 WLR 14 200R Right Line ...

Страница 21: ...on modify repair or replace free of charge any item or items which the Seller determines to have been defective at the time of shipment from the factory excluding normal wear and tear Inspection may be performed at the Seller s plant and in such event freight for returning items to the plant shall be paid by Buyer Seller shall have no responsibility if such item has been improperly stored installe...

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