Страница 1: ...Western Auto Operation and Service Instructions Wizard Lawn Tractor Stock Number 93 9187 1 Model Number AYPS187B89 p _Dr Factory Number 9187B89 Thank you for purchasing an American built product...
Страница 2: ...es orembankments The mowercouldsuddenlytum over ifa wheelis overthe edge of a cliffor ditch orif an edgecaves in Do not mow on wet grass Reducedtractioncouldcause sliding Donottrytostabilizethemachine...
Страница 3: ...Battery 5 AMPS Battery BATTERY AMP HR 30 MIN CCA 240 CASE SIZE UIR BLADE BOLT TORQUE 27 35 FT LBS MODEL _ _ NUMBER AYP9187B89 SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND...
Страница 4: ...ts Products whichhavebeenaltered misused abused orrepairedbyotherthanaWesternAuto authorized ocmanufacturer authorized service facility are alsoexcluded A rider ortractorbatterywhichprovesdefective wi...
Страница 5: ..._ _ lllltitltltltlililtltlti Wast_ers 2 Lock Washers 10 3 16 x 3 4 x 16 Gauge 2 Hex Bolts 1 4 20 x 314 2 Hex Nuts 1 4 20 2 Lock Washers 1 4 _2 L_ ashers 9 32 x 5 8 x 16 Gauge 5 Parts packed separately...
Страница 6: ...cknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 18 22 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front w...
Страница 7: ...NEGATIVE BLACK CABLE FIG 2 INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment boll Remove cardboard packing on seat pan Place seat on seat pan and assemble shoulder bolt Tighten shoulder...
Страница 8: ...n for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are muted correctly CHECK BRAKE SYSTEM After you learn how to operate you...
Страница 9: ...ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP LIGHT CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED I R N H L Ill REVERSE NEUTRAL HIGH LOW PARKING BRAKE MOWER LIFT AT...
Страница 10: ...mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CONTROJ Used to control engine speed CLUTCH BRAKE PED _L Used for declutchingand brak ing the tractor and starting the eng...
Страница 11: ...r certain conditions when tractor is standing idlewiththe engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on...
Страница 12: ...ge transmission reverse above procedure NOTE To protect hood from damage when transporting your tractoron atruckora trailer be sure hood isclosed and secured totractor Use an appropriate means oftying...
Страница 13: ...l Release the parking brake and let the clutch brake slowly retum to operating position Allow one minute for transmission to warm up This can be done during the engine warm up period The attachments c...
Страница 14: ...ting attachments select a ground speed that will suit the terrain and give best performance of the attachment being used iI MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE...
Страница 15: ...GENERAL RECOMMENDATIONS The warranty on this tractor does notcover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tracto...
Страница 16: ...SHER _ I _ TO SHARPEN BLADE See Fig 14 Care should be taken to keep the blade balanced An unbalanced blade willcause excessive vibration and even tual damage to mower and engine The blade can be sharp...
Страница 17: ...ter than automotive engine Use of multi vtsco _o_s 10W 30_et_ a b_t_ 40 F 4 C will result Inhigh oil onstaq Uon and poss_kD engl_ _age che_ o_kwe more frequenUy Ues_gZhees types ofoh SAE 30 oll tf use...
Страница 18: ...GE KNOB _COVER CARTRIDGE FIG 16 CLEAN AIR SCREEN See Fig 17 Air screen must be kept free of dirt and chaff to prevent engine damage fromoverheating Clean with a wire brush or compressed airto remove d...
Страница 19: ...ore placing engine into full operation IN LINE FUEL FILTER See Fig 19 The fuel filter should be replaced once each season fffuel filter becomes clogged obstructingfuel flow to carburetor replacement i...
Страница 20: ...Roll belt off engine pulley Disconnect clutch rod from clutch lever by removing retainer spring Disconnect anti sway bar from Chassis bracket by removing retainer spnng Disconnect suspension arms from...
Страница 21: ...IDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing...
Страница 22: ...ft footrest Remove mower See TO REMOVE MOWER in this section of this manual Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Carefully remove belt upwards f...
Страница 23: ...ion of this manual FRONT WHEEL TOE IN ADJUSTMENT Frontwheel toe in isrequired forproper steeringoperation Toe in was set at the factory and adjustmentshould notbe necessary if parts inthe front axle o...
Страница 24: ...charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away fromfuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK _ ablefirst from chassis and then from the fully ch...
Страница 25: ...ocated on dash panel to full choke position Loosen knob and remove cover assembly from air cleaner Choke should be closed If it is not loosen casing clamp screw and move choke cable until ch0ke is com...
Страница 26: ...PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR...
Страница 27: ...inOperationsec don 3 Waitseveral minutesbeforea _mptingto start 4 Replacesparkplug 5 Clean replace air filter 6 Replacefuel filter 7 Drainfuel tankandcarburetor refilltankwith fresh gasoline and repl...
Страница 28: ...e Tighten blade bolL 2 Level mower deck 3 Clean underside of mower housing 4 Replace blade mandrel 5 Clean around mandrels to open vent holes 1 Remove obstruction 2 Replace mower drive belt 3 Replace...
Страница 29: ...G SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM 3 AMP DC Q 3600 RPM CHARGING SYSTEM DISCONNECTED BLUE SAMPACO3SOo_IODE ALTERNATOR I UGHTING SYSTEM OUTPUT I _ 14 VOLTS AC MIN 0 3600 RPM LIGHTS OFF YOUR TRACTO...
Страница 30: ..._ _ REPAIR PARTS TRACTOR MODEL NUMBER AYP9187B89 ELECTRICAL 21 I I 1 1 I I 41 i ii I 1 19 2O 25 I I I I I r _j_ I 4 I t 26 I I 29 I I 30...
Страница 31: ...Ga Washer Lock Hvy Helical 1 4 Nut Fin Hex 1 4 20 Unc Tray Battery Bolt Batry Front Hold Down Battery Front Nut Push Nylon 1 4 Switch Interlock Push In Washer Lock 1 4 Nut Jam Hex 1 4 20 Unc Harness...
Страница 32: ...REPAIR PARTS TRACTOR MODEL NUMBER AYP9187B89 CHASSIS AND ENCLOSURES 31 14 37 14 53 52 55 57 12 37 54 20 23 28 29 60 y_3 3 74 3 38_ 39 37 14 32...
Страница 33: ...h Private label Clip Tinnerman Grile P L Panel Dash Rh Lt Private label Screw Thdrol 3 8 16 x 112Ty Tt Hood Pnt Steel Private Label Bumper Hood Plate Mtg Battery Fuel Tank Bushing Snap Nyl BIk Fuel Li...
Страница 34: ...REPAIR PARTS TRACTOR MODEL NUMBER AYP9187B89 DRIVE 32 30 16 95 77 59 _ 97 36 _ _ 30 61 26 22 24 105 16 100 27 O6 34...
Страница 35: ...8 154407 Bellcrank Clutch 103 73940800 49 123205X Retainer Belt 104 140156 50 74760624 Bolt 105 71070516 51 73680600 Nut Crownlock 3 8 16 UNC 106 74780520 52 73680500 Nut Crownlock 5 16 18 UNC 116 721...
Страница 36: ...REPAIR PARTS TRACTOR MODEL NUMBER AYP9187B89 STEERING ASSEMBLY _p o 39 _ _ I 42 i I Y _a7 I 62 44 4O 25 36...
Страница 37: ...5304 75 Link Drag Extended Cast Washer Lock Hvy Hlcl Spr 3 8 Spacer Bearing Axle Front Nut Lock Flange 5 8 11 Unc Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Washer Shim 114X 5 8 X 062 Sc...
Страница 38: ...ew Thdrol 3 8 16 X 1 Ty tt Washer 13 32 X 1 X 14 Ga Pan Seat Bracket Mounting Switch Bushing Snap BIk Nyl 50 Id KEY PART NO NO DESCRIPTION 14 72050412 15 134300 16 121250X 17 123976X 21 153236 22 7380...
Страница 39: ...Fender Danger Decal Lens Logo Decal Pnl Sd B S Intek 18 Wiz Decal Wiz Hyd 42 Decal V Belt Schematic Decal Drawbar Control Mvt Hyd Name plate Hood Wizard Large Decal Battery Dngr Psn PI Sym Decal Lift...
Страница 40: ...RqPAI R PARTS _ TRACTOR MODEL NUMBER AYP9187B89 EN _INE 39 2 1_ 15 14 31 81 29 OPTIONAL EQUIPMENT Spark Arrester 23 I I 40...
Страница 41: ...el No 407777 Muffler Asm Twin Lo Tone Exhaust Asm RH B S 20 HP Vert Intek Exhaust Asm LH B S 20 HP Vert Intek Bolt 5 16 18 UNC x 314w Sems Shield Heat Gasket Muffler Nipple Pipe 4 i 2 Elbow Std 90 Deg...
Страница 42: ...REPAIR PARTS i TRACTOR MODEL NUMBER AYP9187B89 LIFT 37 38 11 4O 4 6 49 2 3O 3 26 6 7 1 5 12 4 19 13 i I i 31 _ 19 32 13 o r 2O 15 20 15 718 20 42...
Страница 43: ...Washer Pltd 21 32 X 1 X 21 Ga Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift LH Link Lift RH Retainer Soring Link Front Nut Jam Hex 1 2 13 Unc Trunnion BIk Zinc Nut Crownlock 1 2 13 Unc...
Страница 44: ...REPAIR PARTS TRACTOR MODEL NUMBER AYP9187B89 MOWER DECK I I I I 34 33 32 31 119 113 111 118 2 16 5 6 21 101 102 103 105 106 29 18 21 22 _ _23 24 28 27...
Страница 45: ...r Flat 3 060 119 19121414 37 19131316 Washer 13 32x 13 16x 16 Ga 121 143723 40 73680600 Nut Crownlock 3 8 16 UNC 128 153390 41 133551 Rod PivotW nibs 129 19131312 43 149083 Rod Clutch Secondary W nibs...
Страница 46: ...REPAIR PARTS TRACTOR MODEL NUMBER AYP9187B89 HYDRO TRANSAXLE MODEL NUMBER319 0650 58 91 90 53 52 19 23 26 36 35 46...
Страница 47: ...uide Slot 83 142971 Jackshaft Assembly 18 150772 Shaft Motor 85 150806 Jackshaft 19 150773 Bearing Thrust 42 x 68 x 16 88 142973 Screw Cap 23 142944 Block Cylinder Assembly 89 142974 Washer 7 16 x 1 x...
Страница 48: ...NUMBER AYP9187B89 BRIGGS S TRA I I ON ENGINE MODEL NUMBER 407777 TYPE NUMBER 0119 E1 823T 11_11_ 592 s _ REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 190 12 15Q I IB 195 87 E 20_ 2...
Страница 49: ...RIGGS STRATFON ENGINE MODEL NUMBER 407777 TYPE NUMBER 0119 E1 5 1 ReOUmes TO INSTALL SEE REPAIR INSTRUCTION MANUAL lo S I 51 7 1022 _k REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 1...
Страница 50: ...AIR PARTS TRACTOR MODEL NUMBER AYP9187B89 BRIGGS ST RATrON ENGINE MODEL NUMBER 407777 TYPE NUMBER 0119 E1 iiii 119 881 1411 t 95 t 102 108_ 865B 1005 823 823 222 265 351 3O5 163 _ _ _ 7s 188 1006 3O5...
Страница 51: ...REPAIR PARTS TRACTOR MODEL NUMBER AYP9187B89 BRIGGS oSTRATTON ENGINE MODEL NUMBER 407777 TYPE NUMBER 0119 E1 615B 783 i 10901 31 802 592A 8O3 544 i I i i _482 51...
Страница 52: ...E NUMBER 0119 E1 52_ 116D 523 116C 1027 788 __ iii 1035 _ 1 977 CARBURETOR GASKET SET 355 lo _ 1so i_ 98T 116_ 116A_ 633 e121 CAR BURETOR KIT 51 _ _ 117_ 1oo o _o_ J_l 116 _ _ 355 _ 987 _ 116A _ 633 3...
Страница 53: ...Seal Governor Shaft 690238 _ Plug Oil _ZI 690718 Screw Slotted 499802 _ Screw Idle Speed 690234 0 Gasket Plate 690984 Pin Float Hinge 690985 Valve Needle 690986 Valve Choke 691261 Washer 116 690987 1...
Страница 54: ...00 615B 6912_65 Retainer 6t 6 691045 Crank Governor 633 690998 0 Seal Choke Shaft 634 690442 Washer Flat 635 691210 Boot Spark Plug 668 691215 Spacer 703 690010 Clip Hose 718 690959 Dowel Sleeve 726 4...
Страница 55: ...OWN HILL NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE 15 MAX l erate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to p...
Страница 56: ...numberand factory number These numbers appear on a label onthe product 2 Listthe description and part numberofthe partyou want This manual shows drawings descriptions and part numbers 3 You may order...
