Westerbeke 10.0KW-60Hz EDT Скачать руководство пользователя | Manualshive

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Содержание 10.0KW-60Hz EDT

Страница 1: ...T 7 5KW 50Hz EDT 12 6KW 60Hz EDT 10 4KW 50Hz EDT 11 5KW 60Hz EDT 15 0KW 60Hz EDT 12 0KW 50Hz EDT 9 2KW 50Hz CATION NO 53060 THIRD EDITION JUNE 2008 WESTERBEKE CORPORATION 150 JOHN HANCOCK ROAD MYLES S...

Страница 2: ...he Throbbing in Temples Muscular Twitching Vomiting Weakness andSleepiness Inability to Think CDherently IF YOU OR ANYONEELSE EXPERIENCEANYOF THESE SYMPTOMS 8ETOUTINTO THE FRESHAIR IMMEDIATELY Ifsympt...

Страница 3: ...rburetor fuel line filter fuel pump or other potential sources of spilled fuel or fuel vapors Use a suitable container to catch all fuel when removing the fuel line carburetor or fuel filters Do not o...

Страница 4: ...r Acid may splash on the skin or into the eyes inadvertently when removing electrolyte caps TOXIC EXHAUST GASES A WARNING Carbon monoxIde CO Is a deadlygas Ensure that the exhaust system is adequate t...

Страница 5: ...ith other cautions and notes to highlight critical information Read your manual carefully maintain your equipment and follow all safety procedures ENGINE INSTALLATIONS Preparations to install an engin...

Страница 6: ...r below the load waterline will result in raw water damage to the engine andpossibleflooding ofthe boat If you have any doubt about the position of the water injected exhaust elbow relative to the ves...

Страница 7: ...lant 14 Internal Wiring Diagram 39 Thermostat 15 Generator Voltage Adjustment 40 Raw Water Cooling Pump 15 Six Stud Voltage Connections 40 Changing the Raw Water Impeller 16 No Load Voltage Adjustment...

Страница 8: ...0 CIRCUIT BREAKER AC CIRCUIT BREAKER REAR all llNC FRONT DRIP PAN PREHEAT MANIFOLD PRESSURE CAP FILL RIGHT 81DE FRONT C fEsrsRs eKIL jJJEng nes Generators 2 CONNECTION TO BREAK I D PLATE GENERATOR BAC...

Страница 9: ...rts lists manuals brochures and catalogs provided from sources other than WESTERBEKE are not within WESTERBEKE s control WESTERBEKE CANNOT BE RESPONSIBLE FOR THE CONTENT OF SUCH SOFTWARE MAKES NO WAR...

Страница 10: ...uires the same preventive maintenance as a gasoline engine The most important factors are proper ventilation and proper maintenance of the fuel lubricating and cooling systems Replacement offuel and l...

Страница 11: ...itives additives ofdifferent brands could react In themixture to produce properties harmful to your engine ENGINE COOLANT Engine coolant is a SO 50 mixture of antifreeze and distilled water This coola...

Страница 12: ...wing sequence o Engine Speed 1800 RPM 2500 SCROLL Coolant Temperature 172f o I 300 SCROlL LIGHT Battery Voltage 13 5 vqc o 30 SCROLL Engine Hours 3 8 HOURS SCROLL j SCROLL LOCK NO CAUSE FOR CONCERN UP...

Страница 13: ...OL BOX CAUTION When servicing or replacing DC components turn offthe 20A DC circuit breaker 7 Examples Failure Light is red Coolant Temperature Light is orange High Engine Temp Reset ECU to ReStart Fa...

Страница 14: ...esses come in three different lengths and two ofthese can be combined for a maximum run at 75 22 l7M NOTE For additional information contact your local WESTERBEKE dealer 3 1 4 82 55MMl 57 15MM 6 152 4...

Страница 15: ...is properly grounded or nngrounded as the system requires and that generator neutral is properly connected to the load neutral In single phase and some 3 phase systems an incomplete or open neutral c...

Страница 16: ...erator no load AC voltage output See GENERATOR INFORMATION THE DAILY ROUTINE CHECK LIST Follow this check list each day before starting your generator Check that all generator circuit breakers power p...

Страница 17: ...ll trip to the off position indicating this fault and the LCD Display screen will be off The DC circuit on the unit will be inoperative Ifthis should occur check and repair the source of the problem A...

Страница 18: ...ly D Check the starting batteries weekly D Check for abnormal noise such as knocking vibration and blowby sounds D Confirm exhaust smoke When the engine is cold White Smoke When the engine is warm alm...

Страница 19: ...uel oil and water leaks Inspect wiring and oil will inhibit the engine s ability to and electrical connections Keep bolts nuts tight remain cool Check for loose belt tension Fuel Filter lnlet Filter 0...

Страница 20: ...and motor for corrosion Remove and lubricate Clean and lubricate the starter motor pinion drive 0 0 Check operation of preheat solenoid Remove and clean glow plugs check resistance 0 4 0 6 ohms Reinst...

Страница 21: ...stat into the manifold to the heat exchanger where it is cooled and returned to the engine block via the suction side of the circulating pump ENGIKE BLOCK COOLAKT DRAIK When the engine is started cold...

Страница 22: ...nd gasket Replacing the Thermostat Remove the cap screws and disassemble the thermostat hous ing as shown When installing the new thermostat and gas ket apply a thin coat of sealant on both sides of t...

Страница 23: ...be found to preventblockage In the cool ng circuit They often can be found in the heat exchanger Raw Water Inlake Strainer NOTE Always install the strainer at or below the waterline so the strainer wi...

Страница 24: ...tion remove clean and pressure test the engine s heat exchanger Alocal auto motive radiator shop should be able to clean and test the heat exchanger NOTE Operating in silty aniJlor tropical waters may...

Страница 25: ...ection service shop FUEL LIFT PUMP Periodically check the fuel connections to and out of the pump and make sure that no leakage is present and that the fittings are tight and secure The DC ground conn...

Страница 26: ...removed Place some paper towels and a plastic bag around the fil ter when unscrewing it to catch any oil left in the filter Oil or any other fluid on the engine reduces the engine s cooling ability Ke...

Страница 27: ...e specified safe minimum oil pressure is 4 3 1 4 psi 0 3 0 1 kgfcml Agradual loss of oil pressure usually indicates a worn bearings For additional information on low oil pres sure readings see the ENG...

Страница 28: ...ith the oil filter facing down as illustrated Contact your WESTERBEKE dealer for more information NOTE Westerbeke is not responsible for engine failure due to incorrect installation ofthe Remote Oil F...

Страница 29: ...itch and or battery connections 2 Reset breaker if breaker trips again check preheat solenoid circuit and check circuit for shorts to ground 3 Check connection to starter solenoid and connection to en...

Страница 30: ...or leaks 2 Check water pump drive belt 2 Adjust belt tension replace belt 3 Faulty Temp sensor a Check sensor replace 4 Ground Connection 4 Check ground circuit 5 Faulty contnol module 5 Check plug co...

Страница 31: ...base mounting bolt to the left or right as required to loosen or tighten 4 Tighten the base mounting bolt and the adjusting strap bolt S Run the engine for about 5 minutes then shut down and recheck t...

Страница 32: ...ng gear case TOC TOP DEAD CENTER MARK FOR NO 1 AND NO 4 PISTONS I roc MARK FOR NO 2 AND NO 3 PISTONS IMING GEAR CASE MARK b With No 1 piston at top dead center on the compression stroke the rocker arm...

Страница 33: ...ow compression is found determine the cause by applying a small amount of oil in the cylinder thru the glow plug hole Allow the oil to settle Install the pressure gauge and repeat the above test If th...

Страница 34: ...nozzle and nozzle holder onthe nozzle tester d Use the fuel at the approximate temperature of 68 F 20 C e Operate the hand lever of nozzle tester several times to bleed the air in the nozzle line then...

Страница 35: ...he delivery valve has to be removed As a result there is a good chance for dirt particles to get inside the fuel injection pump In this alternate method however it is not necessary to remove the deliv...

Страница 36: ...s wire connection and the other to the body of the glow plug as shown A good glow plug will have a 0 4 0 6 ohm resistance This method can be used with the plug in or out of the engine You can also use...

Страница 37: ...ranking the starter for a few seconds never more than 10 seconds at a time then run your band along the wires and terminals looking for wann spots that indicate resistance Repair or replace any troubl...

Страница 38: ...ontacts can cause the sporadic problem ofthe engine starting one time but not another Ifcorrosion is the problem the starter will need to be rebuilt It is however sometimes possible to get started by...

Страница 39: ...o maintain a proper system voltage The regulator design utilizes all silicon semi conductors and thick film assembly techniques After the voltage has been adjusted to the proper regulating valve the e...

Страница 40: ...URING BATTERY VOLTAGE ENGINE OFF TESTING THE OUTP 1 Connect the positiye probe to the output terminal Band connect the negative probe to ground 2 Wiggle the engine wiring harness while observing the v...

Страница 41: ...ween 13 and 14 volts when the engine is running Ifnot there is a problem in the service battery charging circuit Troubleshoot the service battery charging circuit by checking the wiring and connection...

Страница 42: ...r I I I I I I I I I w CAUTION When servicing or replacing DC components turn offthe 20 amp DC circuit breaker WIRING DIAGRAM 52793 D Engines Generators 35 I 000 1 1 I I 1 I I...

Страница 43: ...M 53477 24 VOLT I i I r I I I lI11 I 1 11 11 QI mil til fllf ll CAUTION When servicing or replacing DC components tum offthe 20 amp DC circuit breaker nI I IIlItl1 Engines Generators 36 I li I i I i t...

Страница 44: ...pro vide one 120 volt AC hot leg for the vessel s distribution panel This will ensure good motor starting response from the generator GENERATOR FREQUENCY ADJUSTMENT Frequency is a direct result of eng...

Страница 45: ...he main stator and is in turn supplied to a full wave bridge rec tifier The rectifier produces a DC voltage to further excite the exciter stator windings enabling the generator to produce a rated AC o...

Страница 46: ...TER STATOR WINDINGS 1 2 A I and A 2 Exciter Stator Windings Selector in COMP position D COMPOUND TRANSFORMER 1 Compound Transformer Windings 2 Compound Transformer Windings III 3 Compound Transformer...

Страница 47: ...or the throttle lever on the injection pump 60 hertz no load speed 60 0 60 5 hertz 50 hertz no load speed 50 0 50 5 hertz In the event it needs adjustment adjust the shim thick ness under the laminate...

Страница 48: ...some times be accomplished by gently tapping the top of the laminated steel bar to reduce the gap between the existing shims and the transformer core NOTE No load voltage may be effected needing readj...

Страница 49: ...and insert it correctly 3 Before moving the selector switch to the ELBC position the NO Load voltage produced by the generator when in the COl 1P position will have to be adjusted The NO Load voltage...

Страница 50: ...ctive potentiometer Each of the two circuits are able to cause an adequate reduction in excitor voltage to safeguard the excitor windings and prevent their overheating The overload protection system h...

Страница 51: ...I I I I I C I B I ROTOR FIELD I EXCITER I I 6 I I I I 2 I I I 4 I I I a I b l I 6 I c I I I DIODES I I t __ l F 0 u USE 3 Q 6 3 AMP CiQ w a _________ J EVOLTAGE REGULATOR ertz REO Amp e Slab Voll BLUE...

Страница 52: ...pin 2 on the AC tencinal block and connection 2 and 0 on the voltage regulator board NOTE Series Delta requires the installation ofa jumper on the regulator board between terminal B and 1 170 270 V 1...

Страница 53: ...ndings A B C 2 Diodes 6 3 Rotating Field Windings 4 Suppressor C MAIN STATOR 1 Main Stator Windings 2 Main Stator Windings 3 Main StatorAuxiliary Windings D COMPOUND TRANSFORMER 1 Compound Transformer...

Страница 54: ...m in some cases this n y bring to light a problem which is related to the method Of operation rather than an equipment fault Bring basic repair tools with you on the initial trip yo he probkm equiWnen...

Страница 55: ...ssure engine hot Oil Grade 15W 40 Pressure fed system Full flow paper element spin on type 3 9 U S qts 3 7 liters 50 60 psi 3 5 4 2 kg em API Specification CF or CG 4 SAE 30 lOW 3D General Fuel Fuel I...

Страница 56: ...Sealed lubricated single bearing design 12 Lead reconnectable for low voltage W fE high voltage Delta Solid state vo age regulator with protection circuitry Low Voltage WYE High Voltage WYE DELTA High...

Страница 57: ...ures below 104 F 40 C temperatures below 104 F 40 C SPECIFICATIONS GENERATOR 12 6 10 4KW EDT AC GENERATOR Single Phase Single Phase Voltage Voltage regulation Frequency regulation Rating Volts AC 60 H...

Страница 58: ...m at 280 rpm 384 psi 27 kg em 1 0 spill BTDC Intake 45 Exhaust 30 1BOO rpm 60Hz 1500 rpm 50Hz Intake 45 Exhaust 30 0 2S inches 0 0098 mm 1991 71 0 psi 140 5 0kgflcm 17 BTDC ELECTRICAL SYSTEM Starting...

Страница 59: ...ent temperatures below 104 F 40 C 225 250 cfm 6 37 7 08 cmm NOTE Increase airsupply 15 for50 Hertz operation 1500 rpm AC GENERATOR Single Phase AC GENERATOR 3 Phase Single Phase Brushless four pole re...

Страница 60: ...e Top off your fuel tanks with unleaded gasoline of 89 octane or higher Afuel conditioner such as STABIL gasoline stabilizer should be added Change the element in your gasoline water separator and cle...

Страница 61: ...and grease and touch up any unpainted areas Protect the coupling and the output flange with an anti corro sion coating Check that the transmission vent is open For additional infonnation refer to the...

Страница 62: ...t 1500 rpm The 11 5Kw produces 15hp at 1800 rpm 12hp at 1500 rpm The 15 0Kw generator produces 25hp at 1800 rpm 22hp at 1500 rpm This horsepower can be utilized either for generator AC output or to op...

Страница 63: ...RGE HOSE OWNER INSTALLED WHEN ASYPHON BREAK IS NOT REQUIRED WESTERBEKE recommends that the hose installer supplied discharging raw water from the heat exchanger to the water injected exhaust elbow be...

Страница 64: ...s g x 035 Ounces Pounds Ib x 454 Kilograms kg x 2 205 Pounds PRESSURE Pounds Per SQ In psi x 6 895 Kilopascals kPa x 145 psi Inches of Mercury Hg x 4912 psi x 2 036 Hg Inches of Mercury Hg x 3 377 Kil...

Страница 65: ...LANT SPARE PARTS KITS WESTERBEKE also offers two Spare Parts Kits each packaged in a rugged hinged toolbox Kit An includes the basic spares Kit B is for more extensive off shore cruising AKit Impeller...

Страница 66: ...112aWM DWII07 REVrSED JUNE 2008 jr rWESTERBEKE Engines Generators...

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