Section BXB‐5VA‐20A
030‐101799 Rev. A
R
6
1307IARA
Figure 9.
Joining the Boxer Cabinets
Figure 10. Conjoined Boxer Cabinet and Battery Box
Open the
cabinet door
to access
bottom floor
mounting
holes
Boxer‐5 Main Cabinet mounted
on the Battery Box
Set the cabinet on
top of the battery
box, align holes, in
stall hardware
Also remove
the cabinet's
ground lug*
and bolt/nut
(re‐install in
side the main
cabinet after
joining the
cabinets)
Closed
Open
Join
cabinets
prior to
wall, pole,
post, or
H‐frame
mounting
Use hardware
included with
the battery
box to join
the cabinets
Always
remove
knock‐outs
prior to
mounting
Approx.
5”
*Move ground
lug to cabinet's
interior ground
plate
2.
Locate and open parts/hardware kit.
Find the bag of hard
ware and parts located inside the battery box. Open the
bag and spread out the parts for easy access.
3.
Remove knock‐outs in the Boxer cabinet.
If not already
done, remove any required knock‐outs in the cabinet (see
Paragraph 3.5.1 and the
KNOCK‐OUT NOTE
at this time).
4.
Remove the exterior copper ground lug (and ESD jack).
Remove the ground lug and the nut that secures it located
on the exterior bottom of the main Boxer‐5 cabinet. This
lug will be re‐installed on the inside of the cabinet, so place
it on the inside floor of the main Boxer cabinet for later re
trieval and use. Note that the ESD jack bracket located
inside the cabinet on top of the ground plate will use the
same ground post as the copper ground lug. It will be re‐in
stalled in a later step.
5.
Set cabinet on battery box.
Lift the Boxer cabinet and place
it on top of the battery box (see Figure 9 and Figure 10).
Slide the cabinet to align the four holes in the top surface
of the battery box with the matching holes in the bottom
of the Boxer cabinet.
6.
Attach cabinet to battery box.
After aligning all holes, se
cure the units together by inserting (from the inside of the
Boxer‐5 main cabinet), threading and then tightening a
bolt (plus a washer) through the four sets of aligned holes.
A washer followed by a nut should be installed around the
four bolts protruding through the inside top wall of the
battery box. The cabinet joining hardware is provided with
the battery box.
7.
Re‐install the ESD jack bracket and ground lug.
Re‐install
the ESD jack bracket and the ground lug on the interior
bottom of the main Boxer‐5 cabinet at the ground plate
where the battery box ground post protrudes through the
bottom of the main cabinet. First place the ESD bracket
on the ground plate, then the ground lug, then secure both
with the hex nut.
3.5.4
Mounting on an H‐Frame
Follow the steps below to mount the conjoined Boxer battery
box and main cabinet on an H‐frame. See Figure 11 for an H‐
frame mounting drawing. When the combined battery weight is
greater than 35 pounds (but less than 65 pounds), and H‐frame
mounting is desired, order and use the A90‐BXA05V‐WH1 H‐
Frame mounting kit.
1.
Locate and open H‐Frame mounting kit.
Unpack and
spread out the contents of the H‐Frame mounting kit.
2.
Prepare and join both Boxer units.
If not already done,
perform the steps in Paragraph 3.5.3 to open both Boxer
units, to locate the bag of hardware in the battery box, to
remove knock‐outs and ground lug, and to join the cabinet
to the battery box.
3.
Determine and set heights of H‐frame rails.
Per company
practice and application, determine then set the heights
and positions of both H‐Frame rails.
The vertical distance
between the mounting holes in the top and bottom rails should
be 26.4”.
4.
Place sliding nuts in position in the H‐frame rails.
Slide
two H‐frame sliding nuts in both the top and bottom H‐
frame rails in the approximate desired mounting hole
locations.
5.
Attach top of cabinet to upper H‐frame rail.
An assisted or
two‐person lift is recommended. Lift the conjoined cabin
