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PROBLEM

CAUSE

SOLUTION

Motor does

not start

1. Plunge button not pressed, or not pressed all the

way.

1. Ensure plunge button is fully pressed before be-

ginning plunge.

2. Batteries not connected properly or not charged.

2. Check that the batteries are connected properly to

the tool and have sufficient charge.

3. Defective power switch.

3. Stop using the tool and call

1-800-232-1195

for

customer service.

4. Defective motor or other internal problem.

4. Stop using the tool and call

1-800-232-1195

for

customer service.

Saw overheats

1. Tool forced to work too fast.

1. Do not force tool. Ensure blade selection is ap-

propriate for cut type and workpiece.

2. Blocked motor housing vents.

2. Wear safety glasses & dust mask. Blow dust out

of motor housing vents.

Excessive slop (play) between track

and saw

1. Fine-adjustment cams improperly adjusted.

1. Adjust the fine-adjustment cams. Refer to page

16.

Ineffective cutting performance

1. Blade is dull.

1. Sharpen or replace blade.

2. Blade is dirty.

2. Remove the blade and clean the surface and cut-

ting edge with steel wool and turpentine.

3. The blade is not secure.

3. Make sure the blade flanges are flush against the

blade and arbor bolt is tightened completely.

4. Blade is installed improperly.

4. Ensure blade is installed in correct orientation.

5. Incorrect blade used for workpiece.

5. Ensure blade is compatible with the material type

and thickness being cut.

Excessive noise or vibration

1. Blade is installed improperly.

1. Ensure blade is installed in correct orientation.

2. Blade is damaged.

2. Replace blade.

3. Blade is not secure.

3. Make sure blade flanges are flush against the

blade and arbor bolt is tightened completely.

4. Cutting too fast.

4. Do not force the tool. Let it work at its own pace.

Ensure blade selection is appropriate for cut type

and workpiece.

5. Worn bearings.

5. Stop using the tool and call

1-800-232-1195

for

customer service.

Blade will not turn

1. Spindle lock engaged.

1. Disengage the spindle lock; move blade back and

forth to ensure it is disengaged.

2. Worn bearings.

2. Stop using the tool and call

1-800-232-1195

for

customer service.

3. Defective gears.

3. Stop using the tool and call

1-800-232-1195

for

customer service.

Ineffective cutting performance

1. Plunge button not pressed, or not pressed all the

way.

1. Ensure plunge button is fully pressed before

beginning plunge.

2. Incorrect plunge mode selected.

2. Select correct plunge mode (see page 13).

3. Broken plunge linkage.

3. Stop using the tool and call

1-800-232-1195

for

customer service.

TROUBLESHOOTING GUIDE

WARNING!

Stop using the tool immediately if any of the following problems occur. Repairs and replace-

ments should only be performed by an authorized technician. For any questions, please contact our customer

service at

1-(800) 232-1195

, M-F 8-5 CST or email us at [email protected].

Содержание 20691

Страница 1: ...e free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most up to date...

Страница 2: ...ment 27 2 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM WEN plans to continue to add more items to our 20V line For an up to date list of the 20V cordless tools compatible with the included battery and charger visit wenproducts com and search model number 20202 2Ah 20204 4Ah or 20205 5Ah In the battery s description there will be a list of current products that ...

Страница 3: ... others Indicates danger warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fire electric shock or personal injury However please note that these instructions and warnings are not substitutes for proper ac cident prevention measures 3 Model Number 20691 20619BT Included Bat...

Страница 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Страница 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Страница 6: ...acemaker inter ference or pacemaker failure 4 Wear work gloves when handling saw blades DO NOT wear gloves while operating the saw 5 Sawdust is harmful to your health Use NIOSH ap proved dust masks or other respiratory protection dur ing operation and cleaning 6 Always turn off and remove the battery from the track saw before making any adjustments or repair tasks Never adjust the track saw or the...

Страница 7: ...d switch the saw off before looking up 5 Power tools must always be held by the insulated grip ping surfaces when performing an operation ensuring protection if the cutting tool makes contact with a cord or hidden wiring Contact with a live wire will make ex posed metal parts of the power tool live and shock the operator if the insulated gripping surfaces are not used 6 Do not use the track saw un...

Страница 8: ...lade is binding or interrupting a cut for any reason release the trigger and hold the saw motionless in the workpiece until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion Investigate and take corrective action to eliminate the cause of blade binding 3 When restarting a saw within an incomplete cut cen ter the s...

Страница 9: ...IONS FOR EXTENSION CORDS When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cor...

Страница 10: ...ery packs may explode causing personal injury or dam age Toxic fumes and materials are created when battery packs are burned Do not crush drop or damage battery packs Do not use the battery pack or charger if they have sustained a sharp blow been dropped run over or have been dam aged in any way i e pierced with a nail hit with a ham mer stepped on etc Do not disassemble Incorrect reassembly may p...

Страница 11: ...ances please read the waste disposal information for proper battery disposal 8 If the battery pack suffers overloading and overheating the integrated protective cutoff will switch off the equip ment for safety reasons 9 Use only original battery packs The use of other batteries poses a fire risk and may result in injuries or an explo sion ABOUT THE CHARGER Protect battery charger and cord from dam...

Страница 12: ...ories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact customer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Only included with model number 20691 20V Charger 1 20V Battery 2 Hex Wrench 1 Dust Port Adapter 1 Track Saw 12 ...

Страница 13: ...red to later in the manual for assembly and operation instructions Only included with model number 20691 Front Handle Mode Selector Depth Scale Bevel Scale Bevel Scale Lock Depth Scale Lock Track Slot 4 0Ah 20V Battery Fine Adjustment Knob Fine Adjustment Knob Power Trigger Spindle Lock Power Plunge Lock Button Dust Port Track Lock 4 0Ah 20V Battery 13 Bevel Scale Lock Rear Handle Battery 1 Batter...

Страница 14: ... Plunge for general cutting C Scribe Cut for a scribe cut 2 5mm deep B FREE PLUNGE MODE Cutting depth can be set between 0 2 28 58mm NOTE Always maintain an appropriate blade depth set ting The blade teeth should never protrude more than 1 8 below the material being cut as excessive blade depth in creases the chances of saw kickback or contact with hidden surfaces beneath the workpiece 1 Make sure...

Страница 15: ...n both bevel lock knobs to lock the bevel angle into place 3 Make a test cut in a piece of scrap material Measure the angle of the cut to confirm that the bevel angle is properly set If necessary re adjust the bevel angle before cutting the actual workpiece NOTE The bevel indication arrow should be properly ad justed at the factory If you find that it is inaccurate adjust it using the steps below ...

Страница 16: ...ing p 14 Fig 2 2 Press and hold the plunge lock button Fig 8 1 and plunge the saw downwards until the arbor screw is visible in the blade guard window Release the plunge lock button the saw should now be locked in place and unable to be plunged or raised 3 Press and hold the spindle lock Fig 8 2 then use the included hex wrench to loosen the arbor screw Turn the arbor screw counter clockwise to lo...

Страница 17: ... charged One Light The battery is almost out of power and needs to be charged INSERTING AND REMOVING THE BATTERY 1 To install the battery slide the battery pack into the battery port at the top of the band saw Make sure the release latch on the rear side of the battery pack snaps into place and battery is secure before beginning operation 2 To remove the battery pack press the battery release latc...

Страница 18: ...e blade to come to a complete stop NOTE Do not remove your saw from the workpiece while the blade is still moving CHANGING SPEEDS You can adjust the blade speed between 2000 and 5500 RPM using the speed arrow buttons on the speed display Fig 12 1 The optimal blade speed depends on the type and thickness of the workpiece Press the up arrow to in crease the speed of the blade and the down arrow to d...

Страница 19: ...Both types of cuts are performed in the same manner with the exception of the methods used to support and secure the workpiece for cutting After you have secured the workpiece in position performed the saw set up ad justments made the necessary measurements drawn a straight guide line and put on your personal protection you can begin the cutting operation 1 Hold the tool firmly with both hands usi...

Страница 20: ...ine the tilted motor housing sometimes obstructs the opera tor s ability to see the blade making accurate cuts difficult Before taking on a project with numerous compound or bevel cuts it is suggested that inexperienced saw users spend time making practice cuts in scrap material to become familiar with and overcome difficulties associated with compound bevel cutting NOTE Keep in mind that bevel cu...

Страница 21: ... the saw cannot be lowered anymore move the saw along the desired cut line in an even and steady motion OPERATION FLUSH CUTTING FIG 14 Your track saw can perform cuts close to walls or other obstructions for example when removing hardwood floor ing NOTE The minimum distance between the cut line and wall is 16mm 5 8 1 Turn the mode selector switch to the scribe cut or free plunge setting see MODE S...

Страница 22: ...r workpiece 5 Ensure blade is compatible with the material type and thickness being cut Excessive noise or vibration 1 Blade is installed improperly 1 Ensure blade is installed in correct orientation 2 Blade is damaged 2 Replace blade 3 Blade is not secure 3 Make sure blade flanges are flush against the blade and arbor bolt is tightened completely 4 Cutting too fast 4 Do not force the tool Let it ...

Страница 23: ... parts on this tool may be hazardous Servicing of the tool must be performed by a qualified technician When servicing use only identical WEN replacement parts Use of other parts may be hazardous or induce product failure CAUTION Most plastics are susceptible to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some of ...

Страница 24: ...EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty 24 ...

Страница 25: ...over Plate 1 34 20691 034 Drive Bearing 1 35 CT1065 044 Drive Bearing Bracket 1 36 20691 036 Screw M5x8 2 No Part No Description Qty 37 CT1065 042 Depth Selector Cover 1 38 CT1065 041 Depth Selector Spring 1 39 CT1065 056 Locating Pin 1 40 CT1065 040 Depth Selector Switch 1 41 20691 041 Roller Pin 1 42 CT1065 039 Depth Selector 1 43 CT1065 038 Gearbox 1 44 CT1065 037 Spindle Lock Grip 1 45 CT1065 ...

Страница 26: ...l Lock 1 86 20691 086 Self tapping Screw 3 No Part No Description Qty 87 20691 087 Screw M8x8 2 88 20691 088 Screw M6x8 2 89 20691 089 Push Bar 2 90 20691 090 Push Bar Spring 2 91 20691 091 Push Bar Cover 2 92 20691 092 Battery 2 NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty 26 ...

Страница 27: ...parts and products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must als...

Страница 28: ...V 2022 07 29 THANKS FOR REMEMBERING ...

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