background image

mm

mm

bar

mm

sec

sec

sec

min

min

630

15,4

9

2

154

9

9

20

23

710

17,4

11

2

174

10

10

22

26

800

19,6

14

2,5

196

10

11

25

29

900

22,0

18

2,5

220

11

12

27

32

1000

24,5

22

2,5

245

12

13

30

35

mm

mm

bar

mm

sec

sec

sec

min

min

630

19,3

11

2,5

193

10

11

24

28

710

21,8

14

2,5

218

11

12

27

31

800

24,5

18

2,5

245

12

13

30

35

900

27,6

23

3

276

12

15

34

39

1000

30,6

28

3

306

14

16

37

43

mm

mm

bar

mm

sec

sec

sec

min

min

630

24,1

14

2,5

241

12

13

30

35

710

27,2

17

3

272

12

14

33

38

800

30,6

22

3

306

14

16

37

43

900

34,4

28

3

344

15

18

42

49

1000

38,2

34

3,5

382

16

19

46

53

21

PN 4 SDR41                                                                                                                   

HD

PE100

Boru çapı

OD

Boru et

kalınlığı (s)

Kuvvet

(Basınç)

Dudak

yüksekl ğ

(mm)

Basınçsız

ısıtma süres

(t2)

Isıtıcı

çıkartma 

süres

(t3)

Basınç

arttırma

süres  (t4)

Kaynak

Soğutma

süres   (t5)

Toplam

süre

P pe

d ameter (OD)

Wall

th ckness (s)

Force

(Pressure)

Bead

 he ght

Heat-Up t me

w thout

pressure (t2)

Change-

Over t me (t3)

Pressure

ncreas ng

t me (t4)

Cool ng-Up

t me (t5)

Total

Weld ng

T me

диаметр 

труба

 

(OD)

толщина 

стена 

 (

s

)

Давление 

сварки

P1=P5

Высота

буртика  

Время 

нагрева без 

давления (t2)

Время 

удаления 

нагревателя 

(t3)

Время 

увеличения 

давления (t4)

Время 

охлаждения 

(t5)

Общее

 время 

Total Cyl nder Sect on 50,24 cm

Accord ng DVS 2207-1  

W1000 WELDING PARAMETERS - KAYNAK PARAMETRELERİ

2

PN 5 SDR33                                               

                                                      

HD

PE100

Total Cyl nder Sect on 50,24 cm

Accord ng DVS 2207-1  

2

PN 6,3 SDR26                                             

                                                      

HD

PE100

Total Cyl nder Sect on 50,24 cm

Accord ng DVS 2207-1  

2

Содержание ELBOR W1000

Страница 1: ...W1000 PLAST K BORU H DROL K ALIN KAYNAK D RSEK MAK NES KULLANMA KILAVUZU W1000 PLASTIC PIPES HYDRAULIC BUTT WELDING ELBOW MACHINE USER MANUAL W1000 www elbor com tr...

Страница 2: ...CASING 6 H DROL K VE ELEKTR K KONTROL N TES HYDRAULIC POWER PACK WITH ELECTRIC CONTROL UNIT 7 ALIN KAYNAK MAK NASININ ALI TIRILMASI VE KAYNAK LEM OPERATION OF THE MACHINE AND WELDING PROCESS 8 9 KAYN...

Страница 3: ...or g c Hydroulic motor power t g c Heater power al ma aral Operating range al ma s cakl ortam Operating ambient temparature Gerekli jenerat r g c Generator power Standart makine a rl Machine weight Sa...

Страница 4: ...kolay kullan m imkan sa lar Maksimum al ma bas nc 150 Bar olarak dizayn edilmi tir 10 C 40 C ortam s cakl nda al t r lmaya uygundur W1000 HYDRAULIC BUTT WELDING ELBOW MACHINE GENERAL FEATURES Welding...

Страница 5: ...ITICI MAIN BODY HYDRAULIC UNIT HEATER 4 TRA LAYICI 5 MUHAFAZA VE DESTEK KUTUSU 6 TRIMMER PROTECTIVE AND CASING CLAMP AND INSERTS KELEP E VE PAFTALAR 3 2 H DROL K ALIN KAYNAK D RSEK MAK NES EK PMANLARI...

Страница 6: ...4 TABLE 1 A ILI PAFTA ANGLED INSERT...

Страница 7: ...150 125 184 150 140 188 150 160 193 150 180 198 150 200 203 150 225 210 150 250 267 200 280 275 200 315 284 200 355 295 200 400 357 250 450 420 300 500 434 300 560 450 300 630 469 300 710 490 300 800...

Страница 8: ...150 182 110 200 190 150 191 112 225 195 150 203 113 250 250 200 226 126 280 256 200 239 128 315 262 200 254 130 355 270 200 277 136 400 330 250 333 174 450 390 300 395 218 500 400 300 420 221 560 411...

Страница 9: ...0 226 130 200 204 150 238 130 225 210 150 251 130 250 267 200 284 150 280 275 200 299 149 315 284 200 319 151 355 295 200 342 152 400 357 250 413 198 450 420 300 491 250 500 434 300 517 249 560 450 30...

Страница 10: ...35 176 80 200 189 135 186 78 225 195 135 197 77 250 247 180 221 87 280 255 180 235 85 315 264 180 251 82 355 275 180 269 79 400 332 225 366 152 450 391 270 385 144 500 404 270 408 141 560 420 270 436...

Страница 11: ...yla s tarak birle tirme lemine haz rlayan al n kaynak makinesi eleman d r Is t c n n s derece ayar hidrolik nite zerinde bulunan dijital s ayar termostat ile yap lmaktad r TRIMMER The trimmer is the...

Страница 12: ...AIN BODY The main body supports and centres the plastic pipes with two fixed and two movable clamps Using the hydraulic pressure on the system the two pistons on the carrying metal bars move the clamp...

Страница 13: ...cek etkilere kar darbe su vb korur PROTECTIVE CASE The protective casing prevents heat loss of the heater and protects the trimmer from external effects impact water etc 1 3 2 1 ISITICI HAZNES 2 TRA L...

Страница 14: ...draulic pressure It will be controlled by the manual buttons On the manual control panel there are two buttons and a key The clamps are controlled by the buttons and the trimmer by the key H DROL K VE...

Страница 15: ...0 stenilen s cakl k derecesine ula m t muhafaza kutusundan al narak ta y c millere oturtulur 11 Borular teflon kapl t y zeyine yana t r l r Ekte verilen tablodan malzeme ve ap de erine g re dudak kal...

Страница 16: ...sure MP You can see this MP which will be taken into consideration later on the manometer The average MP is max 30 bars 8 Find the welding pressure on the tables according to the size and PN value of...

Страница 17: ...1 380 2 210 220 3 30 4 5 6 H 7 20 30 8 9 T 01 220 10 11 SDR 12 13 14 15 CNC 16 SHELL 46 15...

Страница 18: ...Installation of straight pipe and an elbow D z boru ve flan adapt r ba lant ekli Flan adapt r n makinaya ba lamak i in flan aparat na ihtiya vard r ekil 1 Installation of straight pipe and stub end fl...

Страница 19: ...ekil 1 Flan adapt r paftas n n kullan lmas Fig 1 Using the flange adaptor clamp 1 17 FLAN ADAPT R OPS YONEL OLUP F YATA DAH L DE LD R FLANGE ADAPTER IS OPTIONAL AND NOT INCLUDED IN THE PRICE...

Страница 20: ...an nce tra lay c n n emniyet pimi kapat lmal d r Tra lay c al r durumdayken kesinlikle ta nmamal d r Tra lama i lemi bittikten sonra tra lay c n n elektrik fi i panodan kar l p muhafaza kutusuna bu ek...

Страница 21: ...FAZLA BASIN TAN KAYNAKLANAN HATA ERROR DUE TO OVER PRESSURE YETERS Z SICAKLIKTAN KAYNAKLANAN HATA ERROR DUE TO INSUFFICIENT HEAT BORULARDA KAYNAK HATALARI WELDING DEFECTS YETERS Z BASIN TAN KAYNAKLAN...

Страница 22: ...ecessary for the required bead thickness Heating time with loose pressure Time necessary for change over the heater Time of increasing the pressure Time necessary for cooling Pressure necessary for th...

Страница 23: ...900 34 4 28 3 344 15 18 42 49 1000 38 2 34 3 5 382 16 19 46 53 21 PN 4 SDR41 HDPE100 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n art...

Страница 24: ...4 588 22 29 69 80 900 66 1 52 4 661 24 33 76 88 1000 73 4 64 4 734 26 37 84 98 22 PN 8 SDR21 HDPE100 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s...

Страница 25: ...1081 35 54 118 138 900 121 6 89 4 1216 38 61 132 154 1000 135 1 110 4 1351 41 68 145 170 23 PN16 SDR11 HDPE100 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c...

Страница 26: ...u ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re P pe d ameter OD Wall th ckness s For...

Страница 27: ...22 3 306 14 14 37 43 900 34 4 28 3 344 15 15 42 49 1000 38 2 34 3 5 382 16 19 46 53 25 PN3 2 SDR41 HDPE80 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kar...

Страница 28: ...s t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re P pe d ameter OD Wall th ckness s Force Pressure Bead he ght Heat Up t me w thout pressure t2 Change Over t me t3 Pres...

Страница 29: ...1081 35 54 118 138 900 121 6 89 4 1216 38 61 132 154 1000 135 1 110 4 1351 41 68 145 170 27 PN12 5 SDR11 HDPE80 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t...

Страница 30: ...u ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re P pe d ameter OD Wall th ckness s For...

Страница 31: ...30 6 15 2 436 12 26 46 54 900 34 4 19 2 465 13 30 51 60 1000 38 2 23 2 5 492 14 33 56 65 29 PN2 5 SDR41 PP Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c ka...

Страница 32: ...0 108 1 47 2 5 895 30 93 137 154 900 121 6 59 2 5 973 33 104 152 171 1000 135 1 73 2 5 1051 37 116 168 188 30 PN6 3 SDR17 6 PP Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma...

Страница 33: ...P Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re P pe d ameter OD Wall th ckness...

Страница 34: ......

Страница 35: ...HDPE 100 FITTINGS 20 mm 2000 mm...

Страница 36: ......

Страница 37: ...K NEYE VERECE ZARAR GARANT KAPSAMINA DAH L ED LMEYECEKT R 2 HERHANG B R F Z KSEL DARBE SONUCU OLU AN MEKAN K ZARARLAR GARANT KAPSAMINA DAH L DE LD R 3 MAK NE KULLANIM KILAVUZUNA UYGUN EK LDE ALI TIRIL...

Страница 38: ...SOURCES WILL NOT BE COVERED BY THIS CERTIFICATE 2 ANY MECHANICAL DAMAGES THAT OCCURED BY PHYSICAL IMPACTS WILL NOT BE COVERED BY THIS CERTIFICATE 3 PLEASE OPERATE THE MACHINE ACCORDING TO USER MANUAL...

Страница 39: ...r com tr Elbor Makine San ve Tic Ltd ti Merkez Mahallesi Selimpasa Ortakoy Sanayi Bolgesi 608 Caddesi 732 Sokak Selim Pa a Cd No 97 stanbul T RK YE Tel 90 212 549 43 57 Fax 90 212 549 43 58 info elbor...

Страница 40: ...akoy Sanayi Bolgesi 608 Caddesi 732 Sokak Selimpa a Cd No 97 stanbul T RK YE Tel 90 212 549 43 57 Fax 90 212 549 43 58 info elbor com tr export elbor com tr export weltech com tr elbormak ne elbormak...

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