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SECTION 5   MAINTENANCE 

 

5-1.   Maintenance 

Periodic maintenance is necessary for keeping the machine work properly. 

 

 

CAUTION 

   DISCONNECT POWER INPUT AND SWITCH OFF THE 

MAIN POWER SWITCH BEFORE START OF MAINTENANCE.

 

   

Regular Check and Inspection 

Bowl Draining and Filter Element 
Cleaning 

 Check and change broken electrode 

and nozzle to avoid damage to the torch 
and machine. 

 Check the function of all switches. 

 Check if the fan rotates properly and if 

there is air venting out from back of the 
machine 

 Pay Attention to the abnormal vibration, 

noise, smell and gas leakage during 
operation 

 Check if the cutting cables are over 

heated? 

 Check if the cable connections are over 

heated? 

 Check if the cable is connected firmly 

and properly, if it is broken and cause 
bad insulation? 

 Check the cover grounded properly 

Moisture in the torch can cause the torch 
to sputter and hiss. If moisture is present, 
purge the gas lines. If moisture builds up 
in the bowl of the filter, drain the bowl and 
clean the filter element:   

 Shut off the gas supply and disconnect 

the gas supply hose from the filter 
assembly before proceeding.   

 Remove the cap at the bottom of the 

filter bowl and turn the knurled drain 
valve to the right to release water from 
the bowl.   

 Unscrew the filter bowl.   

 Unscrew the filter element.   

 Clean the filter element with alcohol, 

and then blow it out with air. Clean the 
bowl with household soap only.   

 Replace the filter element and filter 

bowl.  

 Reconnect the gas supply hose. 

 

Table 5.1

Содержание ThunderCut65

Страница 1: ...lasma cutting Plasma gouging Plasma Arc Cutting Machine Date of purchase ________________ Machine Number ________________ Where purchased ________________ www weldking com THUNDERCUT 65 OWNER S MANUAL...

Страница 2: ...responsibility 7 SECTION 2 INSTALLATIONS 8 2 1 ThunderCut 65 plasma cutting machine and gun specifications 8 2 2 Connection diagram 10 2 3 Install procedure 11 2 4 Electric service guide 12 SECTION 3...

Страница 3: ...rendre garde et suivre lesinstructions aff rentes pour viter tout risque Les instructions enmati re de s curit indiqu es ci dessous ne constituent qu un sommaire des instructions de s curit plus compl...

Страница 4: ...couper ou le sol y Ne pas se servir de source lectrique courant lectrique dans les zones humides dans les endroits confin s ou l o on risque de tomber y Se servir d une source lectrique courant lectr...

Страница 5: ...s unit y Ne pas placer l appareil sur au dessus ou proximit de surfaces inflammables y Ne pas installer l appareil proximit de produits inflammables y Ne pas surcharger l installation lectrique s assu...

Страница 6: ...ourner votre visage du d tendeur r gulateur lorsque vous ouvrez la soupape de la bouteille y Le couvercle du d tendeur doit toujours tre en place sauf lorsque la bouteille est utilis e ou qu elle est...

Страница 7: ...ding to minimize the possibility of interference y Le rayonnement haute fr quence HF peut provoquer des interf rences avec les quipements de radio navigation et de communication les services de s curi...

Страница 8: ...rrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from operator as practical 5 Connect work clamp t...

Страница 9: ...distorted or contaminated should be replaced immediately Should such repair or replacement become necessary WeldKing recommends that a telephone or written request for service advice be made to the Au...

Страница 10: ...e V 90 108 Rated Duty cycle 60 Rated working current A 65 Gas Delay time s 2 15 Rated cutting thickness mm Mild steel 25 4 1 inch at 350mm min 14 IPM 12 7 1 2 inch at 1250mm min 50 IPM Severance 38mm...

Страница 11: ...at 50A Cool style Air cooled Maximum Air pressure Bar 5 72psi Air consumption l min 150 Cable length M 6 20ft Connection Centre connection Detailed gun specification please see separate gun manual Tab...

Страница 12: ...Page 10 2 2 Connection diagram Figure 2 1 Power cord Cutting torch S75 Earth clamp connect to work piece Connect to air supply...

Страница 13: ...the anti rotation device by pressing it on proper hole C To disconnect torch also need press enclosed tool to the hole Finally remove the tool and continue to fasten the ring until hear clicking See...

Страница 14: ...ODES AVERTISSEMENT LE RACCORDEMENT DE CETTE MACHINE DE SOUDAGE L ALIMENTATION DOIT TRE CONFORME AUX CODES D LECTRICIT PERTINENTS Input voltage V 208 230 Frequency Hz 60 60 Input Amperes at rated outpu...

Страница 15: ...Page 13 SECTION 3 OPERATION CAUTION BEFORE OPERATING THIS MACHINE READ THE SAFETY SECTION OF THIS MANUAL THOROUGHLY 3 1 Front Back panel Layout Figure 3 1 Figure 3 1 5 6 7 8 2 1 3 4...

Страница 16: ...lamp 3 Over heat protection indicator 4 Air Gauge filter 5 Output current adjust knob 6 Gas delay adjust Knob 7 Torch terminal 8 Earth lead terminal 9 Power switch 10 Fuse 11 Power cord 12 Compress ai...

Страница 17: ...you to avoid any danger from sparks and hot metal Push the safety trigger at the side of the torch first then press the switch to start cutting The working lamp green will illuminate Does not fire the...

Страница 18: ...in Mild steel 26 GA 0 5 25 638 16205 10 GA 3 4 40 151 3835 1 4 6 4 65 132 3353 3 8 10 65 63 1600 1 2 12 65 42 1067 5 8 16 65 31 787 3 4 19 65 22 559 Aluminum 1 32 0 8 25 610 15494 1 8 3 2 40 204 5182...

Страница 19: ...lfunction poor contact Check contact situation Replace lamp Main switch malfunction Check switch replace if necessary 3 Electric leak at the case Power cord leak Insulate power cord Transformer contac...

Страница 20: ...nect Control circuit board failure Check and repair the circiut board Poor contact at earth lead and gun cable Check and re connect Loose or poor connection with the main power supply link Check the c...

Страница 21: ...hort circuit Check and replace Work excess the rated duty circle Use under rated duty circle Input voltage is too high Use proper voltage 11 Torch sputters and hisses The gas filter at the rear of the...

Страница 22: ...f the cable connections are over heated Check if the cable is connected firmly and properly if it is broken and cause bad insulation Check the cover grounded properly Moisture in the torch can cause t...

Страница 23: ...mable explosive materials or gases 5 2 3 Gas cylinder must be located at a safe and steady place to avoid injury others 5 2 4 Keep finger hair and clothing away from the rotating fan 5 2 5 The power s...

Страница 24: ...Y08070002 Knob PN 21D Middle 1 5B Y01430013 Post flow time potentiometer WT118 2W 100K 1 6 Y07060003 Quick Receptacle 35 50 cm black small 1 7 Y07060010 Center connection FY 0022 1 8 Y21060001 Air gau...

Страница 25: ...Page 23 Figure 7 1 1 2 3 4 5 6 7 8...

Страница 26: ...Page 24 Figure 7 2 34 35 36 38 37...

Страница 27: ...Page 25 S75 Plasma torch parts breakdown Figure 7 6...

Страница 28: ...CV0026 GUIDE 3 CV0028 GUIDE SPRING 4 CV0033 CROWN SHIELD 5 CV0051 CUTTING GUIDE 6 CV0052 CIRCLE CUTTING GUIDE 7 CV0076 NOZZLE CAP 8 EA0223 O RING 9 FH0647 DIP TUBE 10 PC0114 NOZZLE 11 PD0114 10 TIP 1...

Страница 29: ...Page 27 NOTES WELDKING THUNDERCUT65...

Страница 30: ...sold or manufactured MALO WELDING PRODUCTS LTD WELDKING S PRODUCTS ARE FOR COMMERCIAL INDUSTRIAL USE AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING PLASMA CUTTING EQUIPMENT...

Страница 31: ...om to fill the warranty registration form Malo Welding Products Ltd will not distribute of disclose customer s private information to any third party and will not sent promotion material to the custom...

Страница 32: ...MALO WELDING PRODUCTS LTD 3275 14th ave Unit A Markham Ontario Canada L3R 0H3 Tel 1 866 686 5088 Fax 1 866 686 5090 www malowelding com Printed October 7 2011...

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