.
16
© Weldclass 2019 | E.&O.E. | Edition 1.0 2019.05
7.3
Distance from the Tip to the Work Piece
The distance from the torch tip to the material being cut should be about 2mm. The CutForce plasma torch
is fitted with a spacer that sits on the material and holds the tip at the optimum distance from the material.
This spacer can be removed to access tight spots. In this case the operator simply needs to manually hold
the tip about 2mm from the material.
7.4
Travel Speed
The speed at which the torch moves will significantly influence the quality of the cut.
Correct Speed – When travelling at the correct speed the kerf out the bottom of the material should either
be perpendicular or lag behind at an angle up to 15
o
. The result should be a clean cut with limited dross.
Too Fast – this will either not cut right through the material or the kerf will lag behind at an angle greater
than 15
o
.
Often this will create excess ‘top dross’ on the top of the material. Any dross on the bottom of the cut will
likely be ‘High-speed dross’ which is very hard and difficult to remove.
Too Slow – the kerf will lean forwards out the bottom of the plate. This will also create a lot of ‘low-speed
dross’ on the bottom of the cut. Low-speed dross is soft and easy to chip off.
If speed is excessively slow the arc may lose contact with the material and extinguish or drop out
temporarily.
Figure 13
Cutting Speed Guide
Material
Thickness (mm)
Cutting Speed (mm/sec)
Carbon/Mild Steel
1.6
150
3.2
50
6.4
20
Stainless Steel
1.6
140
3.2
40
6.4
15
Aluminium
1.6
190
3.2
85
6.4
30
Table 3
Note: The speeds given here are typical for best quality cuts. Your actual speeds may vary depending on
material composition, surface condition, operator technique, etc.
Air cutting typically produces a rough face on stainless steel and aluminium.
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