Welbilt Manitowoc R Скачать руководство пользователя страница 102

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102

Part Number 000007661 Rev01 05/17

YES

Line Voltage To Suction

Line Solenoid?

YES

Check Contactor Contacts On Both Contactors

Repair Wiring

Line Voltage To Liquid

Line Solenoid?

YES

Repair Wiring

Determine Refrigeration System Issue

Suction

And

Liquid

Line

Solenoid Valves Open?

YES

Replace Defective Valve

Содержание Manitowoc R

Страница 1: ...Part Number 000007661 Rev01 05 17 R Model Flake Nugget Ice Machine Technician s Handbook...

Страница 2: ......

Страница 3: ...roughout this handbook you will see the following types of safety notices nWarning Text in a Warning box alerts you to a potential personal injury situation Be sure to read the Warning statement befor...

Страница 4: ...ndbook you will see the following types of procedural notices Importan Text in an Important box provides you with information that may help you perform a procedure more efficiently Disregarding this i...

Страница 5: ...nd maintenance are essential for maximum performance and trouble free operation of your equipment Visit our website www welbilt com for manual updates translations or contact information for service a...

Страница 6: ...refrigerant charge Installation and repairs are to be performed by properly trained technicians aware of the dangers of dealing with high voltage electricity and refrigerant under pressure The techni...

Страница 7: ...nce and knowledge unless they have been given supervision concerning use of the appliance by a person responsible for their safety Do not allow children to play with this appliance nWarning All covers...

Страница 8: ...ity of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures nWarning Two or more people are required to move thi...

Страница 9: ...ncluded Do not unplug by pulling on cord To unplug grasp the plug not the cord Unplug from outlet when not in use and before servicing or cleaning Do not operate any appliance with a damaged cord or p...

Страница 10: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 11: ...4 Drain Connections 24 Ice Machine Clearance Requirements 25 Cooling Tower Applications 26 Electrical Service 27 Voltage 27 Fuse Circuit Breaker 27 Ground Fault Interrupter Circuit GFIC 27 Maximum Bre...

Страница 12: ...RF0300 Troubleshooting 71 Self Contained Air Cooled 71 RFS0300 RNS0300 Troubleshooting 77 Self Contained Air Cooled 77 RF0644 RF0650 RNS0600 RNS1000 RF1200 RFS1200 Troubleshooting 83 Self Contained A...

Страница 13: ...n Troubleshooting 165 Capillary Tube Models 165 Thermostatic Expansion Valve Models 166 Component Specifications Bin Thermostat 167 Low Temperature Thermostat Evaporator safety thermostat 167 High Pre...

Страница 14: ...196 RFS1278C With RCU1075 197 RFS2300A 198 RFS2300W 199 RFS2378C with RCU2375 200 RN Nugget Models 201 RN0408A 201 RN1008A 202 RN1009W 203 RN1408A 204 RN1409W 205 RN1078C With RCU1075 206 RN1278C With...

Страница 15: ...r Cooled Water cooled 238 RF2378C RFS2378C QuietQube Head Section 240 Condensing Units 242 RCU Condensing Unit 1ph 242 RCU Condensing Unit 3ph 244 Rack Models 246 RF1279R RFS1279R Head Section 246 RF2...

Страница 16: ...200 Water cooled 270 RF2300 RFS2300 Air cooled 272 RF2300 RFS2300 Water cooled 274 RF1200C RFS1200C QuietQube Head Section RCU1075 Condensing Unit 276 RF2300C RFS2300 QuietQube Head Section RCU2375 Co...

Страница 17: ...D MODELS Flake Models Self Storage Air Cooled Self Storage Water Cooled Modular Air Cooled Modular Water Cooled RF0244A RF0266A RF0385A RF0388A RF0399A RF0300A RFS0300A RF0644A RF0650A RF0650W RFS0650...

Страница 18: ...oled RNS0244A RNS0308A RNS0385A RN0408A RNS1008A RN1008A RN1009W RN1408A RN1409W QUIETQUBE MODELS WITH REMOTE CONDENSING UNITS Flake Models QuietQube Head RCU Remote Condensing Unit RF1278C RCU1075 RF...

Страница 19: ...s Model Serial Number These numbers are required when requesting information from your local Manitowoc Distributor or Manitowoc Ice The model and serial number are listed on the MODEL SERIAL NUMBER DE...

Страница 20: ...00 2400 RF0385A 3500 5200 RF0388A 3500 5200 RF0399A 3500 5200 RF0644A 7700 10250 RF0650A 5200 7700 RF0650W 5200 7700 RF1200A 7500 14000 RF1200W 7500 14000 RF1200C 7500 1400 RF2300A 15700 29500 RF2300W...

Страница 21: ...RN1009W 11300 12800 RN1078C 11300 12800 RN1278C 7500 14000 RN1408A 16000 16400 RN1409W 16000 16400 RNS Nugget Models RNS0244A 2400 5000 RNS0308A 3075 4100 RNS0385 3500 4600 RNS0608A 5200 7700 RNS0609W...

Страница 22: ...THIS PAGE INTENTIONALLY LEFT BLANK 22 Part Number 000007661 Rev01 05 17...

Страница 23: ...3 C The location must be free of airborne and other contaminants The location must not be near heat generating equipment or in direct sunlight The location must be capable of supporting the weight of...

Страница 24: ...lator from your Manitowoc distributor A water shut off valve is required to clean the ice machine A union for both the ice making and condenser water lines is required Water inlet lines require insula...

Страница 25: ...ater Cooled QuietQube Air Cooled Back 5 12 7 cm 5 12 7 cm 5 12 7 cm Sides Top 8 20 3 cm 8 20 3 cm 8 20 3 cm RCU Units Remote Condensing Unit Front Back 24 61 0 cm Sides Top 6 15 2 cm NOTE Allowance mu...

Страница 26: ...know the amount of heat rejection and pressure drop through the condenser and water valves inlet and outlet when using a cooling tower on an ice machine Water entering the condenser must not be lower...

Страница 27: ...RCUIT BREAKER A separate fuse circuit breaker must be provided for each ice machine Circuit breakers must be H A C R rated does not apply in Canada nWarning The ice machine must be grounded in accorda...

Страница 28: ...RNS1009WZ 251 11 2 15 RNS0608A 261 8 7 15 RNS0608A 161 16 3 25 RNS0609W 261 8 2 15 RNS0609W 161 15 4 25 RNS0608AZ 251 7 7 15 RNS0609WZ 251 7 1 15 RNS1078C 261 1 4 15 RNS1078C 161 2 9 15 Due to continu...

Страница 29: ...se nWarning Wear rubber gloves and safety goggles and or face shield when handling ice machine Cleaner or Sanitizer EXTERIOR CLEANING Remove dust and dirt off exterior surfaces with mild household dis...

Страница 30: ...ion Step 2 Remove all ice from the bin Step 3 Turn off the ice making water supply and drain water from evaporator and reservoir Step 4 Remove the top cover from water reservoir Step 5 Follow the char...

Страница 31: ...ter all of the cleaner water solution has been added turn on the ice making water supply Continue the freeze cycle for 10 minutes to remove the cleaning solution from the water circuit Step 9 Place th...

Страница 32: ...ice machine will discontinue the cleaning cycle if the water float switch opens Step 16 After all of the sanitizer water solution has been added to the reservoir turn on the ice making water supply S...

Страница 33: ...S0385 RF0388 RF0399 RF0644 14 oz 400 ml 9 oz 266 ml 5 oz 148 ml RF0300 RFS0300 RNS0308 RF0650 RFS0650 17 oz 500 ml 11 oz 325 ml 6 oz 177 ml RF1200 RFS1200 34 oz 1 L 23 oz 680 ml 11 oz 325 ml RF2300 RF...

Страница 34: ...d part s in a properly mixed solution of cleaner and water Solution Type Water Mixed With Cleaner 1 gal 4 L 16 oz 500 ml cleaner Part Number 000000084 4 Use a soft bristle brush or sponge NOT a wire b...

Страница 35: ...F models have this type of ice chute also 1 Place the toggle switch in the OFF position turn off the water supply and disconnect electrical power to the ice machine 2 Disconnect water supply 3 Remove...

Страница 36: ...he ice chute listed on the previous page 1 Place the toggle switch in the OFF position turn off the water supply and disconnect electrical power to the ice machine 2 Disconnect water supply 3 Remove w...

Страница 37: ...BACK AND LIFT TO REMOVE ICE CHUTE SWITCH ACTUATOR REMOVAL RFS0300 RF0650 RF1200 RFS1200 RF2300 RFS2300 1 Pull to remove nylon end cap 2 Slide pin to remove 3 Remove both sections of the pressure swit...

Страница 38: ...aner and water Amount of Luke Warm Water Amount of Cleaner Part Number 000000084 1 gallon 4 Liters 4 ounces 120 ml Step 6 Remove top cover from the water reservoir and fill the evaporator and reservoi...

Страница 39: ...ression nozzle with potable water and then soak in sanitizer water solution Step 12 Move the compressor rocker switch to the ON position The ice machine will make ice with the sanitizer water solution...

Страница 40: ...re cleaning or sanitizing Step 18 Clean and sanitize the bin dispenser Disconnect power to the dispenser to prevent injury Use the cleaner and sanitizer ratios from the charts on Page 21 Heavy accumul...

Страница 41: ...p and water solution 2 Shine a flashlight through the condenser to check for dirt between the fins Blow compressed air through the condenser fins from the inside or use a commercial condenser coil cle...

Страница 42: ...rranty Follow the procedure below 1 Disconnect the electric power at the circuit breaker or the electric service switch 2 Turn off the water supply 3 Disconnect and drain the incoming ice making water...

Страница 43: ...toggle switch is placed in the ON position the following controls must be in the closed position before the ice machine will start A Bin Thermostat B Low Evaporator Temperature Thermostat C Low Water...

Страница 44: ...tat B Ice Chute Safety Switch C Low Water Level Switch D Low Evaporator Temperature Thermostat Placing the toggle switch in the ON position starts the gear motor and a 10 minute compressor time delay...

Страница 45: ...Ice Chute Safety Switch C Low Water Level Switch D High Pressure Cut out Switch E Low Pressure Cut Out Switch Placing the toggle switch in the ON position starts the gear motor and a 10 minute compres...

Страница 46: ...hermostat B High Pressure Cut out Switch C Ice Chute Safety Switch D Low Pressure Switch E Low Water Level Switch Placing the toggle switch in the ON position starts the gear motor After the rotation...

Страница 47: ...solenoid valve opens When the refrigerant pressure is high enough to close the low pressure control the contactor coil energizes and the compressor starts The refrigerant pressure will increase and c...

Страница 48: ...Safety Switch C Low Water Level Switch Placing the toggle switch in the ON position starts the gear motor After the rotation speed sensor verifies 10 minutes of correct rotation the time delay ends a...

Страница 49: ...rocker switch is moved to ON B Ice does not contact the bin thermostat bulb C The water reservoir is full of water With power supplied and the compressor rocker switch in the ON position the gear moto...

Страница 50: ...L2 COMPRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT POWER WATER SENSOR CONT R OL B OARD K C...

Страница 51: ...OMPRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT POWER WATER SENSOR CONT R OL B OARD K C A L...

Страница 52: ...PRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT POWER WATER SENSOR CONT R OL B OARD K C A L B...

Страница 53: ...tional 60 seconds GRD L1 L1 L2 L2 L2 L2 L2 COMPRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT...

Страница 54: ...COMPRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT POWER WATER SENSOR CONT R OL B OARD K C A...

Страница 55: ...OR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT POWER WATER SENSOR CONT R OL B OARD K C A L B GEARM...

Страница 56: ...gle switch in the ON position starts the gear motor and refrigeration system The water level sensor controls the water inlet valve and water level The freeze cycle ends when ice contact opens the tran...

Страница 57: ...dicate normal off conditions Red lights indicate an alarm condition The sequence below is for normally operating machines For alarm conditions refer to troubleshooting which starts on page 133 Step 1...

Страница 58: ...ER G LOW BIN G AUGER ON G REFRIG ON G CLEANING Y SERVICE R HI AMPS R HI PRESS R LO PRESS R DRAIN CLOG R TIME DELAY Y LO WATER R CPU G HI WATER R Step 3 Purge cycle normal light operation After 1 to 2...

Страница 59: ...position starts the gear motor and energizes the liquid line solenoid valve The refrigerant pressure at the condensing unit increases and the low pressure switch closes and starts the refrigeration s...

Страница 60: ...dicate normal off conditions Red lights indicate an alarm condition The sequence below is for normally operating machines For alarm conditions refer to troubleshooting which starts on page 133 Step 1...

Страница 61: ...ER G LOW BIN G AUGER ON G REFRIG ON G CLEANING Y SERVICE R HI AMPS R HI PRESS R LO PRESS R DRAIN CLOG R TIME DELAY Y LO WATER R CPU G HI WATER R Step 3 Purge cycle normal light operation After 1 to 2...

Страница 62: ...due to variances in air and water temperatures Actual temperatures will seldom match the chart exactly 1 Run the ice machine a minimum of 10 minutes to allow the system to stabilize 2 Catch the ice i...

Страница 63: ...e ice machine label as the initial setting and adjust as required Evaporator Low Temperature Safety Thermostat The evaporator low temperature safety thermostat protects the ice machine if the evaporat...

Страница 64: ...ol label and overrides information listed on this page Model Bin Thermostat Setting Evaporator Thermostat Setting RF0244 5 5 RFS0244 5 6 RNS0244 5 5 RF0266 5 5 RF0300 4 7 RFS0300 3 N A RNS0308 3 6 RF0...

Страница 65: ...ickly and easily eliminate non issues RF0244 RNS0244 RF0266 RF0385 RFS0385 RF0388 RF0399 RNS0385 Troubleshooting SELF CONTAINED AIR COOLED Normal Operation When the toggle switch is placed in the ON p...

Страница 66: ...to Ice Machine Toggle Switch In ON Position Move Switch To ON Position Plug In Ice Machine Reset Breaker NO YES NO YES Electrical Flowchart RF0244 RNS0244 RF0266 RF0385 RFS0385 RNS0385 RF0388 RF0399...

Страница 67: ...Allow To Warm And Retest Adjusting Closes Thermostat Verify New Setting Cycles Machine On Off Yes No No Yes Evaporator Safety Thermostat Closed NO Evaporator Cold Replace Thermostat Allow Evaporator...

Страница 68: ...l Switch Closed YES YES NO Reservoir Full Of Water NO Restore Water Supply Replace Water Inlet Valve Power To Water Inlet Valve Yes Water Level Switch Closed No No Repair Wiring Yes YES Replace Switch...

Страница 69: ...ge To Compressor Relay Coil Gear Motor Runs NO YES NO YES Line Voltage To Gear motor Repair Wiring No Remove Auger From Evaporator Ice In Evaporator Gear Motor Runs Replace Gear Motor Yes No Rebuild E...

Страница 70: ...d Line Voltage To Compressor YES YES NO YES NO Verify Compressor Overload is Closed Start Components Function Fan Cycling Control Functions Condenser Fan Motor Functions Water cooled only Water Regula...

Страница 71: ...rt A Bin Thermostat B Low Evaporator Temperature Thermostat C Ice Chute Safety Switch D Low Water Level Switch Placing the toggle switch in the ON position starts the gear motor and a 10 minute compre...

Страница 72: ...Rev01 05 17 Power Supplied to Ice Machine Toggle Switch In ON Position Move Switch To ON Position Plug In Ice Machine Reset Breaker NO YES NO YES Electrical Flowchart RF0300 RNS0300 Switch Illuminate...

Страница 73: ...llow To Warm And Retest Adjusting Closes Thermostat Verify New Setting Cycles Machine On Off Yes No No Yes Evaporator Cold Replace Thermostat Allow Evaporator To Warm And Retest Adjusting Closes Therm...

Страница 74: ...l Switch Closed YES YES NO Reservoir Full Of Water NO Restore Water Supply Replace Water Inlet Valve Replace Switch or Float Assembly Power To Water Inlet Valve Yes Water Level Switch Closed No No Rep...

Страница 75: ...r Wiring No Disconnect Evaporator From Gear Motor Ice In Evaporator Gear Motor Runs Replace Gear Motor Yes No Rebuild Or Replace Evaporator Thaw Evaporator Yes Yes No Yes Gear Motor Centrifugal Switch...

Страница 76: ...rol Functions Condenser Fan Motor Functions Water cooled only Water Regulating Valve Functions Repair Wiring Replace Contactor Line Voltage To Compressor Contactor Coil NO Repair Wiring Replace Time D...

Страница 77: ...ostat B Ice Chute Safety Switch C Low Water Level Switch D High Pressure Cut out Switch E Low Pressure Cut Out Switch Placing the toggle switch in the ON position starts the gear motor and a 10 minute...

Страница 78: ...Rev01 05 17 Power Supplied to Ice Machine Toggle Switch In ON Position Move Switch To ON Position Plug In Ice Machine Reset Breaker NO YES NO YES Electrical Flowchart RFS0300 RNS0300 Switch Illuminat...

Страница 79: ...o Warm And Retest Adjusting Closes Thermostat Verify New Setting Cycles Machine On Off Yes No No Yes Evaporator Cold Replace LPCO Allow Evaporator To Warm And Retest Refrigerant Pressure Below Cut out...

Страница 80: ...l Switch Closed YES YES NO Reservoir Full Of Water NO Restore Water Supply Replace Water Inlet Valve Replace Switch or Float Assembly Power To Water Inlet Valve Yes Water Level Switch Closed No No Rep...

Страница 81: ...r Wiring No Disconnect Evaporator From Gear Motor Ice In Evaporator Gear Motor Runs Replace Gear Motor Yes No Rebuild Or Replace Evaporator Thaw Evaporator Yes Yes No Yes Gear Motor Centrifugal Switch...

Страница 82: ...rol Functions Condenser Fan Motor Functions Water cooled only Water Regulating Valve Functions Repair Wiring Replace Contactor Line Voltage To Compressor Contactor Coil NO Repair Wiring Replace Time D...

Страница 83: ...ion starts the gear motor After the rotation speed sensor verifies 10 minutes of correct rotation the time delay ends and the compressor starts The ice machine will continue to make ice until ice cont...

Страница 84: ...upplied to Ice Machine Toggle Switch In ON Position Move Switch To ON Position Plug In Ice Machine Reset Breaker NO YES NO YES Electrical Flowchart RF0644 RNS0600 RF0650 RNS1000 RF1200 RFS1200 AIR WAT...

Страница 85: ...Cycles Machine On Off Yes No No Yes Evaporator Cold Replace LPCO Allow Evaporator To Warm And Retest Refrigerant Pressure Below Cut out Repair Refrigerant Leak Evacuate Recharge Yes No No Yes Yes High...

Страница 86: ...lace Water Inlet Valve Replace Switch or Float Assembly Power To Water Inlet Valve Yes Water Level Switch Closed No No Repair Wiring Yes YES Replace Switch or Float Assembly Chute Switch Closed NO Adj...

Страница 87: ...r motor Repair Wiring No Disconnect Evaporator From Gear Motor Ice In Evaporator Gear Motor Runs Replace Gear Motor Yes No Rebuild Or Replace Evaporator Thaw Evaporator Yes Yes No Yes YES 10 Minute Ti...

Страница 88: ...art Components Function Fan Cycling Control Functions Condenser Fan Motor Functions Water cooled only Water Regulating Valve Functions Repair Wiring Replace Contactor Line Voltage To Compressor Contac...

Страница 89: ...and the liquid line solenoid valve opens When the refrigerant pressure is high enough to close the low pressure control the contactor coil energizes and the compressor starts The refrigerant pressure...

Страница 90: ...estore Power Reset Breaker NO NO YES Electrical Flowchart RNS1000 RF1200C RFS1200C QuietQube Switch Illuminated NO YES Replace Switch Immediately Trips YES YES NO Toggle Switch In Off Position Isolate...

Страница 91: ...etting Cycles Machine On Off YES NO NO YES YES Chute Switch Closed NO Adjust Or Replace Actuator Ice Contacting Actuator Remove Ice And Retest Actuator Functions Replace Switch YES NO NO YES Yes YES R...

Страница 92: ...Runs NO Line Voltage To Gear motor Repair Wiring NO Disconnect Evaporator From Gear Motor Gear Motor Runs Replace Gear Motor YES NO YES YES Ice In Evaporator Rebuild Or Replace Evaporator Thaw Evapora...

Страница 93: ...r Wiring Replace Rotation Sensor Time Delay NO Power To Left Time Delay Relay Coil Install Compressor Time Delay Jumper On Left Evaporator Delay Relay Contacts Closed Delay Relay Contacts Closed Yes N...

Страница 94: ...lace Liquid Line Solenoid Locate and Repair Refrigerant Leak Replace LPCO Switch Replace Relay YES High Pressure Control Closed NO Resets Replace HPCO Clean Condenser Check Fan Motor Check Fan Cycle C...

Страница 95: ...05 17 95 Contactor Closed NO Replace Contactor Line Voltage To Compressor YES YES NO Verify Compressor Overload is Closed Start Components Function Fan Cycling Control Functions Condenser Fan Motor F...

Страница 96: ...of correct rotation the time delay ends and the liquid line and suction solenoid valves energize The ice machine will continue to make ice until ice contacts the bin thermostat and the liquid line an...

Страница 97: ...osition Restore Power Reset Breaker NO NO YES Electrical Flowchart RF1200R RFS1200R Switch Illuminated NO YES Replace Switch Immediately Trips Yes Ohm Toggle Switch Time Delays Gear Motors Water Inlet...

Страница 98: ...ntacting Thermostat Remove Ice Allow To Warm And Retest Adjusting Closes Thermostat Verify New Setting Cycles Machine On Off Yes No No Yes Yes Chute Switch Closed NO Adjust Or Replace Actuator Ice Con...

Страница 99: ...ir Full Of Water NO Restore Water Supply Replace Water Inlet Valve Power To Water Inlet Valve Yes Float Switch Closed No No Repair Wiring Replace Switch or Float Assembly Yes Low Water Level Switch Cl...

Страница 100: ...r motor Repair Wiring No Disconnect Evaporator From Gear Motor Ice In Evaporator Gear Motor Runs Replace Gear Motor Yes No Rebuild Or Replace Evaporator Thaw Evaporator Yes Yes No YES 10 Minute Time D...

Страница 101: ...NO Repair Wiring Replace Rotation Sensor Time Delay No Power To Time Delay Relay Coil Install Compressor Time Delay Jumper Delay Relay Contacts Closed Delay Relay Contacts Closed Yes No Yes YES YES YE...

Страница 102: ...Suction Line Solenoid YES NO Check Contactor Contacts On Both Contactors Repair Wiring Line Voltage To Liquid Line Solenoid YES NO Repair Wiring Determine Refrigeration System Issue Suction And Liquid...

Страница 103: ...witch Placing the toggle switch in the ON position starts the gear motor After the rotation speed sensor verifies 10 minutes of correct rotation the time delay ends and the compressor starts The ice m...

Страница 104: ...Position Restore Power Reset Breaker NO NO YES Electrical Flowchart RF2300 RFS2300 Air Water Switch Illuminated NO YES Replace Switch Immediately Trips Yes Ohm Compressor Crankcase Heater And Toggle...

Страница 105: ...On Off Yes No No Yes Yes High Pressure Control Closed NO Resets Replace HPCO Clean Condenser Check Fan Motor Check Fan Cycle Control Refrigerant Pressure Above Cut out Clean Condenser Check Fan Motor...

Страница 106: ...ak Evacuate Recharge Yes No No Yes Right Side Chute Switch Closed NO Adjust Or Replace Actuator Ice Contacting Actuator Remove Ice And Retest Actuator Functions Replace Switch Yes No No Yes YES YES Re...

Страница 107: ...Evaporator From Gear Motor Ice In Evaporator Gear Motor Runs Replace Gear Motor Yes No Rebuild Or Replace Evaporator Thaw Evaporator Yes Yes No YES 10 Minute Time Delay Expired NO Wait 10 Minutes Do...

Страница 108: ...Delay Jumper On Left Evaporator Left Delay Relay Contacts Closed Left Delay Relay Contacts Closed Yes No Yes YES NO Replace Relay Line Voltage To Right Delay Relay Coil NO Repair Wiring Replace Right...

Страница 109: ...S YES NO YES NO Verify Compressor Overload is Closed Start Components Function Fan Cycling Control Functions Condenser Fan Motor Functions Water cooled only Water Regulating Valve Functions Repair Wir...

Страница 110: ...the liquid line solenoid valve opens When the refrigerant pressure is high enough to close the low pressure control the contactor coil energizes and the compressor starts The refrigerant pressure will...

Страница 111: ...ion Restore Power Reset Breaker NO NO YES Electrical Flowchart RF2300C RFC2300C QuietQube Switch Illuminated NO YES Replace Switch Immediately Trips YES YES Toggle Switch In Off Position Isolate And O...

Страница 112: ...Verify New Setting Cycles Machine On Off YES NO NO YES YES Left Side Chute Switch Closed NO Adjust Or Replace Actuator Ice Contacting Actuator Remove Ice And Retest Actuator Functions Replace Switch Y...

Страница 113: ...losed NO NO Repair Wiring YES Replace Switch or Float Assembly Low Water Level Switch Closed NO Replace Switch or Float Assembly YES Do Both Gear Motors Run NO Line Voltage To Gear motors Repair Wirin...

Страница 114: ...Time Delay Jumper Yes YES NO Replace Relay NO Repair Wiring Replace Left Rotation Sensor Time Delay No Power To Left Time Delay Relay Coil Install Compressor Time Delay Jumper On Left Evaporator Left...

Страница 115: ...Sensor Time Delay Right Delay Relay Contacts Closed Right Delay Relay Contacts Closed YES Line Voltage To Right Delay Relay Coil NO Repair Wiring NO Power To Right Time Delay Relay Coil Install Compr...

Страница 116: ...her Than LPCO Cut in Both Shut off Valves are Open Repair Replace Liquid Line Solenoid Locate and Repair Refrigerant Leak Replace LPCO Switch YES High Pressure Control Closed Resets Replace HPCO Clean...

Страница 117: ...05 17 117 Contactor Closed NO Replace Contactor Line Voltage To Compressor YES YES NO Verify Compressor Overload is Closed Start Components Function Fan Cycling Control Functions Condenser Fan Motor...

Страница 118: ...he gear motor After the rotation speed sensor verifies 10 minutes of correct rotation the time delay ends and the liquid line and suction solenoid valves energize The ice machine will continue to make...

Страница 119: ...Position Restore Power Reset Breaker NO NO YES Electrical Flowchart RF2300R RFS2300R Switch Illuminated NO YES Replace Switch Immediately Trips Yes Ohm Toggle Switch Time Delays Gear Motors Water Inle...

Страница 120: ...Verify New Setting Cycles Machine On Off Yes No No Yes Yes Left Side Chute Switch Closed NO Adjust Or Replace Actuator Ice Contacting Actuator Remove Ice And Retest Actuator Functions Replace Switch Y...

Страница 121: ...ir Full Of Water NO Restore Water Supply Replace Water Inlet Valve Power To Water Inlet Valve Yes Float Switch Closed No No Repair Wiring Replace Switch or Float Assembly Yes Low Water Level Switch Cl...

Страница 122: ...r motor Repair Wiring No Disconnect Evaporator From Gear Motor Ice In Evaporator Gear Motor Runs Replace Gear Motor Yes No Rebuild Or Replace Evaporator Thaw Evaporator Yes Yes No YES 10 Minute Time D...

Страница 123: ...Delay Jumper On Left Evaporator Left Delay Relay Contacts Closed Left Delay Relay Contacts Closed Yes No Yes YES NO Replace Relay Line Voltage To Right Delay Relay Coil NO Repair Wiring Replace Right...

Страница 124: ...007661 Rev01 05 17 YES Line Voltage To Contactor Coil NO Repair Wiring Yes Contactor Closed YES NO Replace Contactor Line Voltage To Suction Line Solenoid YES NO Check Contactor Contacts On Both Conta...

Страница 125: ...umber 000007661 Rev01 05 17 125 Line Voltage To Liquid Line Solenoid YES NO Repair Wiring Determine Refrigeration System Issue Suction And Liquid Line Solenoid Valves Open YES NO Replace Defective Val...

Страница 126: ...fter 20 minutes GRD L1 L1 L2 L2 L2 L2 L2 COMPRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT PO...

Страница 127: ...OMPRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT POWER WATER SENSOR CONT R OL B OARD K C A L...

Страница 128: ...L2 L2 L2 COMPRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT POWER WATER SENSOR CONT R OL B OAR...

Страница 129: ...control board GRD L1 L1 L2 L2 L2 L2 L2 COMPRESSOR F AN DRIVE DR C 20M 60M 2ND WTR B T B E RESET GRD G B W F AN BL ACK WHITE BL ACK BL ACK R ORANGE S S L COMPRESSOR C RED BL ACK BL ACK WHITE INPUT POW...

Страница 130: ...losed NO Replace Thermostat Ice Contacting Thermostat Remove Ice Allow To Warm And Retest Adjusting Closes Thermostat Verify New Setting Cycles Machine On Off Yes No No Yes Power Supplied to Ice Machi...

Страница 131: ...No Yes Time Delay BT Light Off 20 Minute Time Delay Period Depress Control Board Reset Button To Override Delay Period Reservoir Full Line Voltage To Water Inlet Valve Clean Repair Or Replace Water L...

Страница 132: ...Button To Override Delay Period Press Control Board Reset Button Flashing Stops Gear Motor And Compressor Energize Determine Cause Of Water Loss Yes No Compressor C Light On Compressor Switch In On Po...

Страница 133: ...sor Windings Are OK Repair Wiring Line Voltage Control Board Compressor And Fan Terminals NO or Only One Component Has Line Voltage Yes Replace Control Board Verify Clearances Ambient Are OK Filter Co...

Страница 134: ...ct Motor From Evaporator YES 60M Light On 2nd Light On Locked Out Due To Over Torque Condition Verify No Ice In Evaporator Depress Control Board Reset Button Perform Heavily Scaled Cleaning Procedure...

Страница 135: ...icators use the flowchart to systematically eliminate issues NOTE Each relay on the control board has a light adjacent to the relay to indicate the relay coil has power Indicator light legend ON OFF O...

Страница 136: ...s not full Shuttle is jammed or damaged Thermostat is out of position or defective PURGE Y POWER G LOW BIN G AUGER ON G REFRIG ON G CLEANING Y SERVICE R HI AMPS R HI PRESS R LO PRESS R DRAIN CLOG R TI...

Страница 137: ...TER R CPU G HI WATER R 6 No ice Drain Clog and Service lights on Drain obstructed Defective drain solenoid valve PURGE Y POWER G LOW BIN G AUGER ON G REFRIG ON G CLEANING Y SERVICE R HI AMPS R HI PRES...

Страница 138: ...o Water light on No water Low water pressure Defective solenoid valve or control board relay PURGE Y POWER G LOW BIN G AUGER ON G REFRIG ON G CLEANING Y SERVICE R HI AMPS R HI PRESS R LO PRESS R DRAIN...

Страница 139: ...ENSOR FOR MORE THAN 120 SECONDS Soft Error The control board stops the ice machine energizes the Lo Water Service lights and leaves the water solenoid energized When water contacts the low water probe...

Страница 140: ...ond time within six hours of the first failure The ice machine must be reset by pressing the control board reset button HI PRESSURE Soft Error If the refrigeration pressure exceeds 425 psi 2930 kPa th...

Страница 141: ...lace Control Board NO Power Supplied to Ice Machine Control board Turn On Switch NO YES NO Control Board CPU Light Flashing Rocker Switch in ON position NO Plug In Ice Machine Reset Breaker YES Remove...

Страница 142: ...Wiring Repair Or Replace Repair Or Replace Shuttle Yes Time Delay Light OFF Time Delay Period Expired Wait For Delay To Expire NO Clear Ice Shuttle in up position NO NO YES YES NO NO YES Light On Sens...

Страница 143: ...Clear Drain Or Replace Drain Solenoid YES No Water Drains From Evaporator Replace Control Board Level Ice Machine To Allow Complete Drainage Line Voltage At Drain Solenoid Ice Machine Level Remove Res...

Страница 144: ...On Light Off Clear Drain Test Run To Verify Operation NO YES Verify Clearances Ambient Are OK Filter Condenser Are Clean Condenser Fan Motor Functions Replace High Pressure Cut Out Water cooled Model...

Страница 145: ...uit Breaker On Control Box Tripped YES NO Line Voltage To Gear Motor NO NO Press Control Board Reset Button To Clear Error Replace Control Board NO Gear Motor Runs YES Clean Ice Machine Install Water...

Страница 146: ...er Connect Sensor Wires Clean and Dry Water Level Probes Water is Supplied Voltage Water Inlet Valve NO YES YES NO Restore Water Supply NO YES Replace Water Inlet Valve YES NO Voltage Water Inlet Valv...

Страница 147: ...Control Board Reset Button Replace Control Board Clean Dry Reinsert Water Level Probes Voltage Water Inlet Valve YES NO Replace Water Inlet Valve NO YES Replace Sensor Control Board if Required Water...

Страница 148: ...Inlet Valve Closes 100 Water Level Probe Functions Replace Control Board NO YES Line Voltage At Compressor YES NO Verify Compressor Overload is Closed Start Components Function Compressor Windings Are...

Страница 149: ...ndicators use the flowchart to systematically eliminate issues NOTE Each relay on the control board has a light adjacent to the relay to indicate the relay coil has power Indicator light legend ON OFF...

Страница 150: ...s not full Shuttle is jammed or damaged Thermostat is out of position or defective PURGE Y POWER G LOW BIN G AUGER ON G REFRIG ON G CLEANING Y SERVICE R HI AMPS R HI PRESS R LO PRESS R DRAIN CLOG R TI...

Страница 151: ...TER R CPU G HI WATER R 6 No ice Drain Clog and Service lights on Drain obstructed Defective drain solenoid valve PURGE Y POWER G LOW BIN G AUGER ON G REFRIG ON G CLEANING Y SERVICE R HI AMPS R HI PRES...

Страница 152: ...o Water light on No water Low water pressure Defective solenoid valve or control board relay PURGE Y POWER G LOW BIN G AUGER ON G REFRIG ON G CLEANING Y SERVICE R HI AMPS R HI PRESS R LO PRESS R DRAIN...

Страница 153: ...nergized When water contacts the low water probe the ice machine will resume ice making Hard Error The water level sensor has 4 probes and the 2 longest probes reach to the bottom of the water reservo...

Страница 154: ...frigeration pressure exceeds 425 psi 2930 kPa the ice machine will turn off energize the Hi Press light and initiate a 60 minute delay period If the refrigeration pressure is below 295 psi 2034 kPa at...

Страница 155: ...e Control board Turn On Switch NO YES NO Control Board CPU Light Flashing Rocker Switch in ON position NO Plug In Ice Machine Reset Breaker YES Remove Restore Line Voltage Then Depress Reset Button On...

Страница 156: ...Wiring Repair Or Replace Repair Or Replace Shuttle Yes Time Delay Light OFF Time Delay Period Expired Wait For Delay To Expire NO Clear Ice Shuttle in up position NO NO YES YES NO NO YES Light On Sens...

Страница 157: ...Clear Drain Or Replace Drain Solenoid YES No Water Drains From Evaporator Replace Control Board Level Ice Machine To Allow Complete Drainage Line Voltage At Drain Solenoid Ice Machine Level Remove Res...

Страница 158: ...ean and Dry Drain Sensor Light On Light Off Clear Drain Test Run To Verify Operation NO YES Verify Clearances Ambient Are OK Condenser Is Clean Condenser Fan Motor Functions Replace High Pressure Cut...

Страница 159: ...uit Breaker On Control Box Tripped YES NO Line Voltage To Gear Motor NO NO Press Control Board Reset Button To Clear Error Replace Control Board NO Gear Motor Runs YES Clean Ice Machine Install Water...

Страница 160: ...er Connect Sensor Wires Clean and Dry Water Level Probes Water is Supplied Voltage Water Inlet Valve NO YES YES NO Restore Water Supply NO YES Replace Water Inlet Valve YES NO Voltage Water Inlet Valv...

Страница 161: ...Control Board Reset Button Replace Control Board Clean Dry Reinsert Water Level Probes Voltage Water Inlet Valve YES NO Replace Water Inlet Valve NO YES Replace Sensor Control Board if Required Water...

Страница 162: ...At Liquid Line Solenoid Valve YES NO Verify Refrigerant Pressure is Higher Than LPCO Cut in Both Shut off Valves are Open Repair Replace Liquid Line Solenoid Locate and Repair Refrigerant Leak Replace...

Страница 163: ...Line Voltage At Compressor YES NO Verify Compressor Overload is Closed Start Components Function Compressor Windings Are OK Repair Wiring Compressor Running NO Test Run To Verify Operation YES Contact...

Страница 164: ...164 Part Number 000007661 Rev01 05 17 YES Ice Has Excessive Water Content YES NO Verify Water Inlet Valve Closes 100 Water Level Probe Functions Test Run To Verify Operation...

Страница 165: ...es Low on Refrigerant Overcharge of Refrigerant Non Condensible in System Restricted Capillary Tube Discharge Pressure Low High High Low Suction Pressure Low High High Low Evaporator Inlet Temperature...

Страница 166: ...on Suction Line Restriction Or Expansion Valve Starving Flooding Expansion Valve or Loose Sensing Bulb when used Discharge Pressure Low High High Low High Suction Pressure Low High High Low High Evapo...

Страница 167: ...1 6 C 1 RF Models RF0300 RF0600 RFS Models RFS0300 RFS0650 4 36 F 1 2 2 C 1 42 F 1 5 6 C 1 LOW TEMPERATURE THERMOSTAT Evaporator safety thermostat Model Setting Cut Out Cut In RF Models RF0244 RF0266...

Страница 168: ...RF1200 RF2300 000005761 435 psig 10 3000 kPa 69 30 bar 69 Manual Reset RN0400 000007111 425 psig 10 2930 kPa 69 29 bar 69 287 psig 10 1979 kPa 69 19 79bar 69 Auto Reset RN1000 RN1400 000007268 450 psi...

Страница 169: ...078 Light Definition Yellow Blinking Time Delay Period Yellow Solid Normal Operation Sensing Red Blinking 2 Flashes Per Second Time Delay Period First 1 To 7 Faults Red Solid Lockout 8 Consecutive Fau...

Страница 170: ...ls RFS1200 RFS2300C RCU2375 RNS Models RNS0300 RNS0600 RNS1000 7 psig 2 5 bar 2 36 psig 2 2 5 bar 2 RF2300 12 psig 2 8 bar 2 Manual Reset RF Models RF1200C RCU1075 RFS Models RFS1200C RCU1075 RF2300C...

Страница 171: ...399 RF0644 RF0650 RF1200 RF2300 RFS Models RFS0300 RFS0650 RFS1200 RNS Models RNS0244 RNS0300 RNS0385 RNS0600 200 5 15 17 bar 34 250 5 17 23 bar 34 RF Models RF0244 RF0300 RF0385 RF0388 RF0399 RF0644...

Страница 172: ...11 25 oz 320 g RF0388A 11 25 oz 320 g RF0399A 11 25 oz 320 g RF0644A 18 3 oz 519 g RF0650A 19 5 oz 550 g RF0650W 15 5 oz 439 g RF1200A 24 75 oz 700 g RF1200W 16 25 oz 460 g RF1200C 156 oz 4 42 kg RF23...

Страница 173: ...oz 210 g RNS0308 15 5 oz 440 g RNS0385A 11 25 oz 320 g RNS0608A 18 34 oz 520 g RNS0609W 16 9 oz 479 g RNS1000A 23 3 oz 660 g RNS1009W 18 0 oz 510 g RNS1078C 160 0 oz 4 54 kg NOTE All ice machines are...

Страница 174: ...n Driers are covered as a warranty part The drier must be replaced any time the system is opened for repairs SUCTION CLEANUP FILTER DRIER Contaminated systems must have a suction line filter drier ins...

Страница 175: ...on of data is essential to obtain the correct diagnosis Zero out manifold gauge set before obtaining pressure readings to avoid misdiagnosis Discharge and suction pressure are highest at the beginning...

Страница 176: ...er Temperature 24 hour Ice Production 70 F 50 F 21 C 10 C 182 lbs 82 kgs 90 F 70 F 32 C 21 C 151 lbs 68 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Press...

Страница 177: ...rature 24 hour Ice Production 70 F 50 F 21 C 10 C 1821lbs 82 kgs 90 F 70 F 32 C 21 C 151 lbs 68 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suct...

Страница 178: ...F 50 F 21 C 10 C 311 lbs 141 kgs 90 F 70 F 32 C 21 C 259 lbs 117 kgs RFS0300 70 F 50 F 21 C 10 C 384 lbs 174 kgs 90 F 70 F 32 C 21 C 286 lbs 130 kgs OPERATING PRESSURES PSIG kPa Air Temperature Enteri...

Страница 179: ...ature 24 hour Ice Production 70 F 50 F 21 C 10 C 329 lbs 149 kgs 90 F 70 F 32 C 21 C 273 lbs 124 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suc...

Страница 180: ...ature 24 hour Ice Production 70 F 50 F 21 C 10 C 332 lbs 151 kgs 90 F 70 F 32 C 21 C 270 lbs 122 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suc...

Страница 181: ...ature 24 hour Ice Production 70 F 50 F 21 C 10 C 332 lbs 151 kgs 90 F 70 F 32 C 21 C 270 lbs 122 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suc...

Страница 182: ...24 hour Ice Production 70 F 50 F 21 C 10 C 688 lbs 312 kgs 90 F 70 F 32 C 21 C 510 lbs 231 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suction P...

Страница 183: ...21 C 10 C 671 lbs 305 kgs 90 F 70 F 32 C 21 C 545 lbs 248 kgs RFS0650A 70 F 50 F 21 C 10 C 747 lbs 339 kgs 90 F 70 F 32 C 21 C 540 lbs 245kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Cond...

Страница 184: ...70 F 32 C 21 C 586 lbs 266 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suction Pressure 70 F PSIG 21 C kPa 255 275 1827 1896 33 37 228 255 90 F...

Страница 185: ...C 10 C 1186 lbs 538 kgs 90 F 70 F 32 C 21 C 864 lbs 392 kgs RFS1200A 70 F 50 F 21 C 10 C 1202 lbs 545 kgs 90 F 70 F 32 C 21 C 874 lbs 396 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Con...

Страница 186: ...10 C 1339 lbs 607 kgs 90 F 70 F 32 C 21 C 1128 lbs 512 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 70 F PSIG 21 C kPa 245 2...

Страница 187: ...0 C 1092 lbs 495 kgs 90 F 70 F 32 C 21 C 958 lbs 435 kgs 120 F 70 F 49 C 21 C 603 lbs 274 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser F C Freeze Cycle Discharge Pressure Suctio...

Страница 188: ...hour Ice Production 70 F 50 F 21 C 10 C 2460 lbs 1115 kgs 90 F 70 F 32 C 21 C 1819 lbs 825 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suction...

Страница 189: ...F 21 C 10 C 2608 lbs 1183 kgs 90 F 70 F 32 C 21 C 2201 lbs 998 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 70 F PSIG 21 C k...

Страница 190: ...0 C 2063 lbs 936 kgs 90 F 70 F 32 C 21 C 1702 lbs 772 kgs 120 F 70 F 49 C 21 C 1073 lbs 487 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suct...

Страница 191: ...ter Temperature 24 hour Ice Production 70 F 50 F 21 C 10 C 182 lbs 82 kgs 90 F 70 F 32 C 21 C 151 lbs 68 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pres...

Страница 192: ...F 50 F 21 C 10 C 311 lbs 141 kgs 90 F 70 F 32 C 21 C 259 lbs 117 kgs RFS0300 70 F 50 F 21 C 10 C 384 lbs 174 kgs 90 F 70 F 32 C 21 C 286 lbs 130 kgs OPERATING PRESSURES PSIG kPa Air Temperature Enteri...

Страница 193: ...21 C 10 C 671 lbs 305 kgs 90 F 70 F 32 C 21 C 545 lbs 248 kgs RFS0650A 70 F 50 F 21 C 10 C 747 lbs 339 kgs 90 F 70 F 32 C 21 C 540 lbs 245kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Con...

Страница 194: ...50W 70 F 50 F 740 lbs 21 C 10 C 335 kgs RFS0650W 90 F 70 F 596 lbs 32 C 21 C 270 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suction Pressure 70...

Страница 195: ...1 C 10 C 1186 lbs 538 kgs 90 F 70 F 32 C 21 C 864 lbs 392 kgs RFS1200A 70 F 50 F 21 C 10 C 1202 lbs 545 kgs 90 F 70 F 32 C 21 C 874 lbs 396 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Co...

Страница 196: ...0 F 32 C 21 C 1128 lbs 512 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 70 F PSIG 21 C kPa 255 265 1758 1827 29 31 200 214 9...

Страница 197: ...10 C 1092 lbs 495 kgs 90 F 70 F 32 C 21 C 958 lbs 435 kgs 120 F 70 F 49 C 21 C 603 lbs 274 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser F C Freeze Cycle Discharge Pressure Sucti...

Страница 198: ...4 hour Ice Production 70 F 50 F 21 C 10 C 2301 lbs 1044 kgs 90 F 70 F 32 C 21 C 1665 lbs 755 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Suction...

Страница 199: ...F 21 C 10 C 2608 lbs 1183 kgs 90 F 70 F 32 C 21 C 2201 lbs 998 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 70 F PSIG 21 C k...

Страница 200: ...0 C 2063 lbs 936 kgs 90 F 70 F 32 C 21 C 1702 lbs 772 kgs 120 F 70 F 49 C 21 C 1073 lbs 487 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suct...

Страница 201: ...5 lbs 175 kgs 90 F 70 F 32 C 21 C 294 lbs 133 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 60 F PSIG 16 C kPa 170 200 1172 1...

Страница 202: ...859 390 80 F 27 C 962 437 916 416 871 395 826 375 782 355 90 F 32 C 828 376 816 371 794 361 755 343 698 317 100 F 38 C 786 357 728 331 686 312 654 297 610 277 OPERATING PRESSURES PSIG kPa Air Temperat...

Страница 203: ...842 382 80 F 27 C 975 443 912 414 870 395 839 381 814 370 90 F 32 C 885 402 826 375 786 357 759 345 745 338 100 F 38 C 762 346 723 328 683 310 642 392 603 274 OPERATING PRESSURES PSIG kPa Air Temperat...

Страница 204: ...kgs 90 F 70 F 32 C 21 C 1318 lbs 598 kgs 110 F 70 F 43 C 21 C 1019 lbs 462 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 50...

Страница 205: ...6 kgs 90 F 70 F 32 C 21 C 1318 lbs 598 kgs 110 F 70 F 43 C 21 C 1100 lbs 499 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 50...

Страница 206: ...10 C 880 lbs 399kgs 90 F 70 F 32 C 21 C 713 lbs 323kgs 120 F 70 F 49 C 21 C 490 lbs 222kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction...

Страница 207: ...10 C 1100 lbs 499kgs 90 F 70 F 32 C 21 C 962 lbs 436kgs 120 F 70 F 49 C 21 C 761 lbs 345 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction...

Страница 208: ...ater Temperature 24 hour Ice Production 70 F 50 F 21 C 10 C 155 lbs 70 kgs 90 F 70 F 32 C 21 C 105 lbs 48 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pre...

Страница 209: ...r Ice Production 70 F 50 F 21 C 10 C 315 lbs 143 kgs 90 F 70 F 32 C 21 C 251 lbs 114 kgs Indicates Preliminary Data OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Dischar...

Страница 210: ...rature 24 hour Ice Production 70 F 50 F 21 C 10 C 270 lbs 122 kgs 90 F 70 F 32 C 21 C 223 lbs 101 kgs OPERATING PRESSURES PSIG kPa Air Temperature Entering Condenser Freeze Cycle Discharge Pressure Su...

Страница 211: ...e 24 Hour Ice Production 70 F 50 F 21 C 10 C 591 lbs 268 kgs 90 F 70 F 32 C 21 C 451 lbs 204 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suc...

Страница 212: ...C 21 C 508 lbs 230 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 70 F PSIG 21 C kPa 235 245 1670 1689 27 29 186 199 90 F PSIG...

Страница 213: ...Hour Ice Production 70 F 50 F 21 C 10 C 1078 lbs 489 kgs 90 F 70 F 32 C 21 C 825 lbs 374 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suctio...

Страница 214: ...C 21 C 960 lbs 435 kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suction Pressure 70 F PSIG 21 C kPa 235 245 1670 1689 29 31 200 214 90 F PSI...

Страница 215: ...10 C 1131 lbs 513 kgs 90 F 70 F 32 C 21 C 900 lbs 408 kgs 120 F 70 F 49 C 21 C 490 lbs 222kgs OPERATING PRESSURES PSIG kPa Air Temperature Around Ice Machine F C Freeze Cycle Discharge Pressure Suctio...

Страница 216: ...Ice Production 50 F 10 C 1092 lbs 495 kgs 70 F 21 C 958 lbs 435 kgs SUCTION PRESSURE PSIG kPa Freeze Cycle Liquid Line Pressure Acceptable Suction Pressure Range 185 200 psi 1276 1379 kPa 23 28 psi 15...

Страница 217: ...oduction 50 F 10 C 1092 lbs 495 kgs 70 F 21 C 958 lbs 435 kgs SUCTION PRESSURE PSIG kPa Freeze Cycle Liquid Line Pressure Acceptable Suction Pressure Range 185 200 psi 1276 1379 kPa 23 28 psi 159 193...

Страница 218: ...duction 50 F 10 C 2063 lbs 936 kgs 70 F 21 C 1702 lbs 772 kgs SUCTION PRESSURE PSIG kPa Freeze Cycle Liquid Line Pressure Acceptable Suction Pressure Range 175 200 psi 1207 1379 kPa 26 31 psi 176 214...

Страница 219: ...oduction 50 F 10 C 2063 lbs 936 kgs 70 F 21 C 1702 lbs 772 kgs SUCTION PRESSURE PSIG kPa Freeze Cycle Liquid Line Pressure Acceptable Suction Pressure Range 175 200 psi 1207 1379 kPa 26 31 psi 176 214...

Страница 220: ...THIS PAGE INTENTIONALLY LEFT BLANK 220 Part Number 000007661 Rev01 05 17...

Страница 221: ...Wiring Diagrams The following pages contain electrical wiring diagrams Be sure you are referring to the correct diagram for the ice machine you are servicing nWarning Always disconnect power before wo...

Страница 222: ...222 Part Number 000007661 Rev01 05 17 Flake Models RF0244 RF0266 RF0385 RF0388 RF0399 AIR COOLED Refer to Nameplate for Voltage Rating...

Страница 223: ...otor 6 Water Inlet valve 7 Evaporator low temperature safety or Low pressure control 10 Low water level safety 11 Bin thermostat 12 High temperature limit snap disc 13 Fan cycle control 17 Water level...

Страница 224: ...224 Part Number 000007661 Rev01 05 17 RF0300 AIR COOLED Refer to Nameplate for Voltage Rating...

Страница 225: ...perature safety Low pressure control 10 Low water level safety 11 Bin thermostat 13 Fan cycle control 17 Water level switch 18 Ice chute safety switch 21 Compressor relay 24 On Off switch 25 Compresso...

Страница 226: ...7 RFS0300 AIR COOLED Refer to Nameplate for Voltage Rating GY BU BU BU WH RD BU U B U B M BK M GY M PK P RD RD BN BN BN K GY BN 18 15 A1 A2 K BU BK BK BN BN BK RS RD P P RD T1 T2 L1 L2 A1 A2 6 N 24 17...

Страница 227: ...er level switch 11 Bin thermostat 13 Fan cycle control 17 Water level switch 18 Chute safety switch 19 High Pressure Safety Switch 24 On Off switch 25 Compressor delay timer 27 Low Pressure Safety Swi...

Страница 228: ...228 Part Number 000007661 Rev01 05 17 RF0650 RF1200 AIR COOLED Refer to Nameplate for Voltage Rating...

Страница 229: ...level safety 11 Bin thermostat 13 Fan cycle control 15 Contactor 17 Water level switch 18 Ice chute safety switch 19 High pressure cut out 21 Compressor relay 24 On Off switch 25 Compressor time dela...

Страница 230: ...v01 05 17 RFS1200A AIR COOLED Refer to Nameplate for Voltage Rating 15 5 1 6 2 PH GY U B U B U B BU M BU BU M BU BK BN BU RD K1 P BN BN WH BK RD BK BK BK BK BU BN M P RD P RD BU RD 4 N 1 30 6 24 L 2 1...

Страница 231: ...level switch 11 Bin thermostat 13 Fan cycle control 15 Contactor 17 Water level switch 18 Chute safety switch 19 High pressure safety switch 24 On Off switch 27 Low pressure safety switch 30 Rotation...

Страница 232: ...232 Part Number 000007661 Rev01 05 17 RF1200 WATER COOLED Refer to Nameplate for Voltage Rating...

Страница 233: ...ter level safety 11 Bin thermostat 13 Fan cycle control 15 Contactor 17 Water level switch 18 Ice chute safety switch 19 High pressure cut out 21 Compressor relay 24 On Off switch 25 Compressor time d...

Страница 234: ...007661 Rev01 05 17 RFS1200W WATER COOLED Refer to Nameplate for Voltage Rating 15 5 1 6 2 GY BU BU BU BU BU M BU BU BK BN RD BN BN K1 M BK BU BN WH BK BK RD BK RD P P RD BU RD N 1 30 6 2 24 35 10 L K1...

Страница 235: ...w water level switch 11 Bin thermostat 13 Fan cycle control 15 Contactor 17 Water level switch 18 Chute safety switch 19 High pressure safety switch 24 On Off switch 27 Low pressure safety switch 30 R...

Страница 236: ...RFS1200C QUIETQUBE HEAD SECTION Refer to Nameplate for Voltage Rating Connections A B C connect to a remote panel when used Jumper must be removed when remote panel is used 1 2 connect to line voltage...

Страница 237: ...inlet valve 10 Low water level safety 11 Bin thermostat 17 Water level switch 18 Ice chute safety switch 21 Compressor Relay 24 On Off switch 30 Rotation sensor 35 Compressor time delay by pass 38 Sol...

Страница 238: ...05 17 RF2300 RFS2300 AIR COOLED WATER COOLED Refer to Nameplate for Voltage Rating Connections A B connect to a remote panel when used Jumper must be removed when remote panel is used C D energize a r...

Страница 239: ...ostat 13 Fan cycle control 15 Contactor 17 Water level switch 18 Ice chute safety switch 19 High pressure cut out 24 On Off switch 25 Compressor time delay 27 Low pressure cut out 29 Compressor time d...

Страница 240: ...RFS2378C QUIETQUBE HEAD SECTION Refer to Nameplate for Voltage Rating Connections A B C connect to a remote panel when used Jumper must be removed when remote panel is used 1 2 connect to line voltage...

Страница 241: ...or 6 Water inlet valve 10 Low water level safety 11 Bin thermostat 17 Water level switch 18 Ice chute safety switch 21 Compressor Relay 24 On Off switch 30 Rotation sensor 35 Compressor time delay by...

Страница 242: ...242 Part Number 000007661 Rev01 05 17 Condensing Units RCU CONDENSING UNIT 1PH Refer to Nameplate for Voltage Rating 1 2 3 4 5 6 6 7 8 9 10 11 12 13...

Страница 243: ...4 Low Pressure Cutout Control 5 Contactor Coil 6 Contactor Contacts 7 Condenser Fan Motor 8 Condenser Fan Motor Run Capacitor 9 Compressor 10 Compressor Overload 11 Compressor Run Capacitor 12 Compres...

Страница 244: ...244 Part Number 000007661 Rev01 05 17 RCU CONDENSING UNIT 3PH Refer to Nameplate for Voltage Rating 1 2 3 4 5 6 6 7 8 9...

Страница 245: ...GRAM LEGEND RCU CONDENSING UNIT 1 High Pressure Cutout Control 2 Thermostat Receiver Heater 3 Receiver Heater 4 Low Pressure Cutout Control 5 Contactor Coil 6 Contactor Contacts 7 Condenser Fan Motor...

Страница 246: ...v01 05 17 Rack Models RF1279R RFS1279R HEAD SECTION Connections A B C connect to a remote panel when used Jumper must be removed when remote panel is used 1 2 connect to line voltage 3 4 energizes rem...

Страница 247: ...evel safety 11 Bin thermostat 17 Water level switch 18 Ice chute safety switch 21 Compressor Relay 24 On Off switch 30 Rotation sensor 35 Compressor time delay by pass 45 Suction Line Solenoid Valve 4...

Страница 248: ...RF2379R RFS2379R HEAD SECTION Refer to nameplate for voltage Connections A B C connect to a remote panel when used Jumper must be removed when remote panel is used 1 2 connect to line voltage 3 4 ene...

Страница 249: ...evel safety 11 Bin thermostat 17 Water level switch 18 Ice chute safety switch 21 Compressor Relay 24 On Off switch 30 Rotation sensor 35 Compressor time delay by pass 45 Suction Line Solenoid Valve 4...

Страница 250: ...250 Part Number 000007661 Rev01 05 17 Nugget Models RNS0244 RNS0385 AIR COOLED Refer to Nameplate for Voltage Rating...

Страница 251: ...t valve 7 Evaporator low temperature safety or Low pressure control 10 Low water level safety 11 Bin thermostat 12 High temperature limit snap disc 13 Fan cycle control 17 Water level switch 21 Compre...

Страница 252: ...252 Part Number 000007661 Rev01 05 17 RNS0308 AIR COOLED Refer to Nameplate for Voltage Rating...

Страница 253: ...7 Low pressure control 10 Low water level safety 11 Bin thermostat 13 Fan cycle control 17 Water level switch 18 Ice chute safety switch 21 Compressor relay 24 On Off switch 25 Compressor time delay...

Страница 254: ...OMPRESSOR SWITCH OPEN ON CLOSED OFF START RUN YELLOW BLACK GEARMOTOR WHITE WHITE HIGH PRESSURE SAFETY SWITCH BLACK BLACK BLACK BLACK BLACK BLACK BLACK FAN WHITE L2 NUETRAL L1 CONTROL BOARD COMPRESSOR...

Страница 255: ...MPRESSOR R POTENTIAL START RELAY RUN CAP CAPACITOR START C S 2 1 5 T O L L1 L2 COMP FAN DRV RED WATER SENSOR G GREEN YELLOW GRN IN ELEC BOX BROWN BLUE WHITE WHITE BLACK BLACK ORANGE RED BLACK BLACK BL...

Страница 256: ...661 Rev01 05 17 RNS0600A AIR COOLED Refer to Nameplate for Voltage Rating 15 1 5 2 6 BU BU BU BK BU BU BU GY BN BN K1 BU PH BK BN WH BK BU RD BK RD BN BU RD BK RD P P M M M BK P 27 11 N 1 4 30 L 24 35...

Страница 257: ...valve 10 Low water level safety 11 Bin thermostat 13 Fan cycle control 15 Contactor 17 Water level switch 18 Ice chute safety switch 19 High pressure cut out 24 On Off switch 27 Low pressure cut out 3...

Страница 258: ...r 000007661 Rev01 05 17 RNS0600W WATER COOLED Refer to Nameplate for Voltage Rating 15 1 5 2 6 BK BU BN BU BU K1 BU BU BU GY BN BN WH BK RD BK BK BU BN RD P RD P M M BK BU RD 1 N 30 L 2 K1 10 19 11 18...

Страница 259: ...et valve 10 Low water level safety 11 Bin thermostat 15 Contactor 17 Water level switch 18 Ice chute safety switch 19 High pressure cut out 24 On Off switch 27 Low pressure cut out 30 Rotation sensor...

Страница 260: ...260 Part Number 000007661 Rev01 05 17 RNS1000 AIR COOLED Refer to Nameplate for Voltage Rating...

Страница 261: ...vel safety 11 Bin thermostat 13 Fan cycle control 15 Contactor 17 Water level switch 18 Ice chute safety switch 19 High pressure cut out 21 Compressor relay 24 On Off switch 25 Compressor time delay 2...

Страница 262: ...RNS1009 WATER COOLED Refer to Nameplate for Voltage Rating 15 5 1 6 2 RS G L B L B L B BL M BL BL M BL N M BL R G BL BL BL BL BL M BL BL N M R M M K1 M N BL M B N N R N R P P R BL R 4 N 1 30 6 N 1 30...

Страница 263: ...Level Switch 11 Bin Thermostat 13 Fan cycle control 15 Contactor 17 Water level switch 18 Chute safety switch 19 High pressure safety switch 24 On Off switch 27 Low pressure safety switch 30 Rotation...

Страница 264: ...A B C connect to a remote panel when used Jumper must be removed when remote panel is used 1 2 connect to line voltage 3 4 energizes remote refrigeration 2 Amp max A BL BL N N A M BL A V A BL BL B R G...

Страница 265: ...valve 10 Low water level switch 11 Bin thermostat 17 Water level switch 18 Chute safety switch 21 Relay 24 On Off switch 30 Rotation sensor 35 Compressor time delay by pass Service Staff only 38 Solen...

Страница 266: ...J33 J32 J31 1 230Vac SIGNAL RETURN 2 J3 GRAY GRAY PAIR HI PRESS HIGH PRESSURE OPENS EXCESS P 2 PE OPEN 425 PSI CLOSE 295 PSI K1 C NO L1 J7 J4 J5 MOTOR FAN J17 J18 J2 BRN BLU 1 2 3 J50 6 Amp Max 1 2hp...

Страница 267: ...R R TIME DELAY Y DRAIN CLOG R LO PRESS R HI PRESS R HI AMPS R SERVICE R CLEANING Y REFRIG ON G AUGER ON G LOW BIN G POWER G PURGE Y J21 CONTROL PC BOARD J23 J22 J24 GRAY GRAY PAIR RED GRAY PAIR J51 4...

Страница 268: ...eration Tubing Schematics Flake Models RF0244 RFS0244 RF0266 RF0300 RF0385 RF0388 RF0399 RF0644 RF0650 1 2 3 4 5 6 7 TUBING DIAGRAM LEGEND 1 Compressor 2 Condenser 3 Liquid Line Drier 4 Capillary tube...

Страница 269: ...17 269 RF1200 RFS1200 AIR COOLED 1 2 3 4 5 6 7 8 TUBING DIAGRAM LEGEND 1 Compressor 2 Condenser 3 Liquid Line Drier 4 Liquid Line Solenoid Valve 5 Suction Accumulator 6 Thermostatic Expansion Valve 7...

Страница 270: ...270 Part Number 000007661 Rev01 05 17 RF1200 RFS1200 WATER COOLED 1 2 3 4 5 6 7 8...

Страница 271: ...r 000007661 Rev01 05 17 271 TUBING DIAGRAM LEGEND 1 Compressor 2 Condenser 3 Liquid Line Drier 4 Liquid Line Solenoid Valve 5 Suction Accumulator 6 Thermostatic Expansion Valve 7 Liquid Accumulator 8...

Страница 272: ...272 Part Number 000007661 Rev01 05 17 RF2300 RFS2300 AIR COOLED 1 2 3 4 5 6 7 8 8...

Страница 273: ...r 000007661 Rev01 05 17 273 TUBING DIAGRAM LEGEND 1 Compressor 2 Condenser 3 Liquid Line Drier 4 Liquid Line Solenoid Valve 5 Suction Accumulator 6 Thermostatic Expansion Valve 7 Liquid Accumulator 8...

Страница 274: ...274 Part Number 000007661 Rev01 05 17 RF2300 RFS2300 WATER COOLED 1 2 3 4 5 6 7 8 8...

Страница 275: ...r 000007661 Rev01 05 17 275 TUBING DIAGRAM LEGEND 1 Compressor 2 Condenser 3 Liquid Line Drier 4 Liquid Line Solenoid Valve 5 Suction Accumulator 6 Thermostatic Expansion Valve 7 Liquid Accumulator 8...

Страница 276: ...276 Part Number 000007661 Rev01 05 17 RF1200C RFS1200C QUIETQUBE HEAD SECTION RCU1075 CONDENSING UNIT 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Страница 277: ...ontrol Valve 4 Condenser air or water cooled 5 Receiver 6 Condensing unit Liquid Line Drier 7 Liquid Line Shut off Valve 8 Ice Machine Liquid Line Drier 9 Liquid Line Solenoid Valve 10 Thermostatic Ex...

Страница 278: ...278 Part Number 000007661 Rev01 05 17 RF2300C RFS2300 QUIETQUBE HEAD SECTION RCU2375 CONDENSING UNIT 1 2 3 4 5 6 7 9 10 11 11 12 13 14 15...

Страница 279: ...e 4 Condenser air or water cooled 5 Receiver 6 Condensing unit Liquid Line Drier 7 Liquid Line Shut off Valve 8 Ice Machine Liquid Line Drier 9 Liquid Line Solenoid Valve 10 Thermostatic Expansion Val...

Страница 280: ...661 Rev01 05 17 Nugget Models RN0244 RNS0244 RN0385 RNS0385 Air Water cooled 1 2 3 4 5 6 TUBING DIAGRAM LEGEND 1 Compressor 2 Condenser air or water cooled 3 Liquid Line Drier 4 Heat Exchanger 5 Capil...

Страница 281: ...art Number 000007661 Rev01 05 17 281 RNS0308 1 2 3 4 5 6 TUBING DIAGRAM LEGEND 1 Compressor 2 Condenser air or water cooled 3 Liquid Line Drier 4 Heat Exchanger 5 Automatic Expansion Valve 6 Evaporato...

Страница 282: ...282 Part Number 000007661 Rev01 05 17 RN0400 RN1000 RN1400 AIR WATER COOLED 1 2 3 4 5 6...

Страница 283: ...Part Number 000007661 Rev01 05 17 283 TUBING DIAGRAM LEGEND 1 Compressor 2 Condenser air or water cooled 3 Liquid Line Drier 4 Heat Exchanger 5 Thermostatic Expansion Valve 6 Evaporator...

Страница 284: ...284 Part Number 000007661 Rev01 05 17 RN1000C RN1200C QUIETQUBE HEAD SECTION RCU1075 RCU1275 CONDENSING UNIT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15...

Страница 285: ...4 Condenser air or water cooled 5 Receiver 6 Condensing unit Liquid Line Drier 7 Liquid Line Shut off Valve 8 Ice Machine Liquid Line Drier 9 Liquid Line Solenoid Valve 10 Thermostatic Expansion Valv...

Страница 286: ...THIS PAGE INTENTIONALLY LEFT BLANK 286 Part Number 000007661 Rev01 05 17...

Страница 287: ......

Страница 288: ...discover the regional or local resources available to you 2017 Welbilt except where explicitly stated otherwise All rights reserved Part Number 000007661 Rev01 05 17 Every new piece of Welbilt equipme...

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