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ELECTRICAL BOX ASSEMBLY

Содержание WBL290F

Страница 1: ...WBL290F 11 1 2 x 29 METAL LATHE with DRO User Manual...

Страница 2: ...eed Change 16 LongitudinaI Turning with Auto Feed 17 ManuaI LongitudinaI Turning 17 Facing and Recesses 17 Turning Between Centers 18 Thread Cutting 18 Change Gears RepIacement 19 Cross SIide Gib Scre...

Страница 3: ...ugs that may affect your ability or judgment to safely operate your machine Disconnect the power source when changing driII bits hoIIow chiseIs router bits shaper heads bIades knives or making other a...

Страница 4: ...tructions given above can not be complete because the environment in every shop is different AIw ays consider safety first as it appIies to your individuaI working conditions Do not use the lathe in d...

Страница 5: ...4 1 mm Distance between center 29 735mm Width of bed 7 180mm Hole through spindle 1 1 2 38mm Taper in spindle nose MT5 Number of spindle speeds Variable Range of spindle speeds 50 900RPM and 1 0 1800...

Страница 6: ...H Tail Stock I Tail Stock Hand Wheel J Tail Stock Lock Nut K Compound Slide Traverse Lever L Lathe Bed M Thread Dial Indicator N Half Nut Lever O Auto Feed Lever P Cross Slide Hand Wheel Q Carriage Ha...

Страница 7: ...achine is properly packaged and shipped completely in crates When unpacking carefully inspect the crates and ensure that nothing has been damaged during transit Open the crates and check that the mach...

Страница 8: ...ion of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded It is strongly reco...

Страница 9: ...llow for cutting tool acces at the outboard end of your work piece To mount the steady rest Secure the steady rest to the lathe bed from below with a locking plate A single cap screw along with a nut...

Страница 10: ...remature wear Figure 6 Follow rest installed LATHE BED The lathe bed is made of high quality iron and features high cheeks with strong cross ribs ensuring low vibration and rigidity It integrates the...

Страница 11: ...Fbutton FORWARD REVERSE SWITCH After the machine is switched ON turn the switch to F position for counter clockwise spindle rotation forward Turn the switch to R position for clockwise spindle rotatio...

Страница 12: ...ithout play Figure 14 Saddle and apron CARRIAGE CONTROLS The carriage allows the cutting tool to move along the length of the lathe bed The cross slide allows the cutting tool to travel perpendicular...

Страница 13: ...oving this lever down engages the automatic traverse feed See figure 16 Warning Do not simultaneously engage the feed lever and the threading lever Doing so will damage the lathe Half nut lever This l...

Страница 14: ...lathe bed Figure 19 Installing the securing screw on the lathe bed Tailstock Controls Tailstock Hand Wheel Turning the hand wheeI advance or retracts the quill in the taiIstock The graduated scale on...

Страница 15: ...top ON OFF buttons are working properly The chuck and jaws are properly secured and working properly While the machine is running turn the variable speed control knob clockwise to make sure it is work...

Страница 16: ...Removing the cover Loosen the four nuts and screws shown in figure 23 and move the motor mounting pulley to release the tension on the belt Once the belt tension is released reposition the belt on the...

Страница 17: ...e auto feed lever up See figure 26 Figure 26 Auto feed seIector Iever Manual Longitudinal Turning In this turning operation the tooI feeds paraIIeI to the axis of rotation IongitudinaI of the work pie...

Страница 18: ...d threading dial are used to thread in a conventional manner The threading and feeding table on page 27 or on the headstock specifies at which point a thread can be entered using the threading dial Me...

Страница 19: ...the change gears Figure 31 Change gears repIacement Select the proper gear set according to your requirements from the feed table given on the lathe See page 27 Threading Feeding Table for details an...

Страница 20: ...d it necessary to true up the chuck to ensure minimum run out To check and correct the chuck run out Mount a piece of bar stock in the chuck The stock should protrude approximately 50mm Use a dial ind...

Страница 21: ...ween the headstock and taiIstock as shown in figure 36 Figure 36 checking headstock and taiIstock alignment Turn approximately 0 025mm off diameter Measure the stock with a micrometer If the stock is...

Страница 22: ...evolve freely Figure 40 Main spindIe bearing adjustment Re tighten the two hex socket cap screws CAUTION Make sure not to tighten the hex socket cap screws excessively or it will damage the bearing Lu...

Страница 23: ...il on the gears teeth and avoid getting oil on the pulleys and belt Figure 43 Change gears Saddle Lubricate the four oil ports A shown in figure 47 with 20w machine oi once daily Cross slide Lubricate...

Страница 24: ...utants and must not be disposed off through the drains or in normal garbage Dispose of those agents in accordance with current local environmental regulations Cleaning rags impregnated with oil grease...

Страница 25: ...cabinet by attaching the brackets to the cabinets and securing those using screws and washers provided Figure 49 Mounting the Iathe on the stand Once both the brackets are properly secured to the cab...

Страница 26: ...diagram for connecting the lathe to the main supply Make sure the lathe is properly grounded See page 8 for details Warning Connection of the lathe and all other electrical work may only be carrier ou...

Страница 27: ...Threading Feed TabIe...

Страница 28: ...ting speed Corssfeed too high Lower crossfeed Finishing allowance should not exceed 0 5mm Insufficient cooling More coolant Flank wear loo high Clearance angle too small Increase clearance angle Tool...

Страница 29: ...PARTS LISTS...

Страница 30: ......

Страница 31: ...25 Headstock and Driving Assembly...

Страница 32: ...3 Bearing 32010 P5 1 14 Gasket 1 15 Bead sleeve 1 16 Bead 4 17 Gear 1 18 Spindle pulley 1 19 Gasket 1 20 Spindle lock nut 2 21 Screw M5x10 2 22 Belt GATES 7M 825 1 23 Bracket plate 1 24 Washer 8 4 25...

Страница 33: ...over bearing 1 43 Screw M5x25 4 44 Screw M6x5 1 45 Shaft 1 46 Chuck cover 1 47 Lock cam 3 48 Pin 3 49 Spring 3 50 Screw M8x16 3 51 Speed display 4 52 Governor potentiometer 4 53 Velocity probe 1 54 Pr...

Страница 34: ...28 Gearbox Assembly Gearbox Assembly...

Страница 35: ...ft Plug 1 14 Hex Socket Cap Screw M5x12 6 15 Snap Ring 14 1 16 Collar 1 17 O Ring 18x2 4 3 18 Snap Ring 18 2 19 Bearing SF 1 1815 1 20 Gear T24 1 21 Shaft 1 22 Gearbox 1 23 Hex Socket Cap Screw M6x50...

Страница 36: ...1 56 Right Plug 1 57 Dials Block 1 58 Gearbox Cover 1 59 Pin 5x40 3 60 Knob Base 3 61 Knob 3 62 Label 3 63 Ball 5 6 64 Spring 0 8x4x16 3 65 Screw M6x12 3 66 Washer 6 1 67 Hex Socket Cap Screw M6x12 1...

Страница 37: ...31 Top slide Cross slide Carriage Assembly...

Страница 38: ...230 07 43C 1 1 17 Screw M5x6 2 18 Handle sleeve CL66132 07 50 1 19 Shoulder screw CL6132 07 43a 1 20 Handle sleeve CQ6230 07 51 1 21 Shoulder screw CQ6230 07 44a 1 22 Leadscrew nut CQ6230 07 26E 1 23...

Страница 39: ...1 52 Hex Socket Cap Screw M5x10 1 53 Spring CQ290V 07 32 1 54 Hex Socket Cap Screw M5x20 3 55 Key 4x10 1 56 Leadscrew CQ6132 07 30 1 57 Key 4x10 1 58 Gear CQ290V 07 38 1 59 Set screw M5x6 1 60 Hex So...

Страница 40: ...34 Apron Assembly...

Страница 41: ...13 Gear 1 14 Pin 4x16 1 15 Gear 1 16 Washer 1 17 Gear 1 18 Gear 1 19 Snap Ring 15 1 20 Shaft 1 21 Worm 1 22 Key 5x14 2 23 Gear 1 24 Washer 1 25 Worm 1 26 Bearing 2501 1 27 Worm Base 1 28 Pin 4x20 2 29...

Страница 42: ...Cap Screw M5x10 6 52 Shaft Handle 1 53 Shaft Forx 1 54 Pin 5x20 1 55 Base 1 56 Set Screw 1 57 Nut M6 1 58 Knob 1 59 Hex Socket Cap Screw M5x35 3 60 Shaft Handle 2 61 Knob 1 62 washer 8 1 63 Nut M8 1...

Страница 43: ...37...

Страница 44: ...ody 1 12 Collar 1 13 Set Screw M6x10 1 14 Limit Screw M6x10 1 15 Flange Cover 1 16 Hex Socket Cap Screw M5x12 3 17 Graduated Dial 1 18 Spring 1 19 Handwheel 1 20 Washer 8 1 21 Nut M8 1 22 Knob 1 23 Sc...

Страница 45: ...39 Bed Assembly...

Страница 46: ...1 6 Shaft 1 7 Bracket 1 8 Bearing 51102 2 9 Washer 12 1 10 Nut M12x1 25 2 11 Hex Socket Cap Screw M6x45 4 12 Oil Ball 6 2 13 Pin 3x20 2 14 Nut M8 1 15 Hex Socket Cap Screw M8x40 1 16 Chip Pan 1 17 Chi...

Страница 47: ...ELECTRICAL BOX ASSEMBLY 2...

Страница 48: ...A EN61058 1 6 Speed Display Optional 1 7 Screw 2 8 Magnetic Swich 1 9 Screw 4 10 Electrical Plate 1 11 Potentiometer WX 14 12 1 12 Electrical Box 1 13 Emergency Stop XB2 BS542 1 14 Limited Switch LXW...

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