WEICHAI WP2.1C Скачать руководство пользователя страница 10

Operation

 

and

 

Maintenance

 

Manual

 

for

 

WP2.1C/WP3.9C

 

Series

 

Marine

 

Diesel

 

 

8

 

2.3.4 Turn the crankshaft for several revolutions to check whether the movable 

parts move smoothly without interference. 

2.3.5 Check the battery and wiring in the electric system. 

2.3.6 Bleed the fuel supply system in the following procedure: 

(1)   Slacken the venting screw on the fuel filter. Actuate the handle of the 

prime pump to bleed the fuel filter and pipes. And then retighten the venting screw. 

(2)      Slacken the venting screw on the injection pump. Bleed the fuel injection 

pump by actuating the handle of prime pump until no air bubbles can be found in the 
outflowing fuel. Retighten the venting screw. 

(3)   Slacken the union nuts connecting the injectors and high pressure fuel 

pipes. Turn the speed control lever of the governor to its halfway position. Crank the 
engine by means of the starting motor until fuel flows out from the joints. Then 
retighten the union nuts. 

2.4 Starting the Engine 

Before starting check to see that the prime pump handle resists hand operation 

and that a puffing sound of injector can be heard when engine is cranked. If not, bleed 
the fuel system again. 

Turn the speed control lever halfway and set the starting switch to the “start” 

position to start the engine. In cold weather, open the drain cock on the cylinder block 
and refill the cooling system with hot water until drain water temperature is over 30 . 

Then start the engine in the procedure described above. 

It is not allowed to run the starting motor continuously for more than ten seconds. 

If the engine fails to start up, wait for two minutes before making another attempt. It 
is necessary to check over the engine if it fails to start up for three times in succession. 
After starting up, let the engine run at about 800 r/min for several minutes. Do not 
load the engine until the lubricating oil pressure is in the normal range. Running at 
rated speed and full load is not allowed until the outlet cooling water temperature 
reaches 60  . During operation, pay close attention to the indications of meters 

especially that for lubricating oil pressure. 

Before stopping the engine, reduce the load and speed gradually. Stop the engine 

by pulling the engine stop lever after the engine has been run at idle speed for several 
minutes. In case of engine running away choke the intake pipe to stop the engine. 

If the ambient temperature falls below 0     and the engine is not to be run for a 

long time, drain the cooling water from the engine and radiator to prevent frost 

Содержание WP2.1C

Страница 1: ...Operation and Maintenance Manual for WP2 1C WP3 9C Marine Diesel WEICHAI POWER YANGZHOU DIESEL ENGINE CO LTD...

Страница 2: ...f Fuel Injection Timing 16 4 3 Adjustment of Nozzle Opening Pressure 17 4 4 Adjustment of Lubricating Oil Pressure 17 4 5 Adjustment of injection pump 18 4 6 Adjustment of V belt Tension 18 Section Te...

Страница 3: ...4 85 92 Total displacement L 2 09 Compression ratio 18 1 Mean effective pressure kPa 574 6 553 4 Mean piston speed m s 6 13 8 28 Rated output kW 20 26 Rated Speed r min 2000 2700 Fuel consumption at r...

Страница 4: ...1 Mean effective pressure kPa 590 7 590 7 Mean piston speed m s 7 87 7 87 Rated output kW 38 38 Rated Speed r min 2000 2000 Fuel consumption at rated power g kW h 235 Oil consumption 0 5 Speed droop 5...

Страница 5: ...ozzle diameter 5 0 22 Nozzle opening pressure MPa 20 20 5 Lub oil pump Type Rotor Rated speed r min 1900 Flow rate L min 15 Cooling water pump Type centrifugation Rated speed r min 1800 Flow rate L mi...

Страница 6: ...lter Type Spin on Full flow Designation JX0814ZC Lub oil pump Type Gear type Rated speed r min 1900 Flow rate L min 15 Cooling water pump Type centrifugation Rated speed r min 3000 Flow rate L min 200...

Страница 7: ...480 Tightening torque specifications N m Cylinder head bolts 95 105 Main bearing cover bolts 120 135 Connecting rod bolts 60 70 Flywheel bolts 60 70 Crankshaft pulley clamping b lt 140 160 Valve timin...

Страница 8: ...ub oil The lubricating oil for the engine should be chosen from the products specified in the China National Standard GB11122 according to ambient temperatures Proper grades of lubricating oil for dif...

Страница 9: ...l service If anything abnormal occurs during the running in period stop the engine to check for the cause and make corrections After running in proceed to the following operations Drain off the oil in...

Страница 10: ...Turn the speed control lever halfway and set the starting switch to the start position to start the engine In cold weather open the drain cock on the cylinder block and refill the cooling system with...

Страница 11: ...valves are not interchangeable because they and their seats have been lapped in pairs to form continuous regular and bright seating lines No leakage is allowed in the seat line of the valve The normal...

Страница 12: ...he crankshaft less than two revolutions so as to align the mark on injection pump gear with the points in the inspection windows respectively you can make a mark on the injection pump gear also The cr...

Страница 13: ...lock the difference in the height between one cylinder liner and another should be less than 0 05 mm If this dimensional tolerance is exceeded replace the wrong cylinder liners with selected ones When...

Страница 14: ...urthermore the oil scraper ring should be so placed that its gap is 90 degrees apart from the pinhole centre around the circumference The second compression ring should have its top surface marked wit...

Страница 15: ...the specified torque in 2 3 steps The crankshaft and flywheel are dynamically balanced as an assembly The same figure is marked side by side on the crankshaft flange end and the flywheel as an indica...

Страница 16: ...and the idle speed setting screw is for low idle setting The speed setting screws have been properly adjusted in the factory and are not allowed to be readjusted by customers The P type injector has...

Страница 17: ...d the cooling water is stopped from going to the radiator It goes from the thermostat housing back to the water pump So the engine will be warmed up in a short while As the water temperature gets high...

Страница 18: ...ve of the second cylinder and the exhaust valve of the third cylinder i e the clearances of the first second third and sixth valves counted from the front with a feeler gauge To adjust the valve clear...

Страница 19: ...mount it on the injector tester for checking and adjusting Actuate the pump handle and watch the indication of pressure At the time of injection starting the pressure should be within the range as sp...

Страница 20: ...racket to move the generator to adjust the belt to a proper tension Excessive tension will shorten the service life of the belt and cause the premature wear of bearings in the generator and water pump...

Страница 21: ...n of Every 500 Working Hours A Clean away dust from the paper cartridge and dust chamber of the air cleaner B Check the valve clearances and make adjustments if necessary C At the completion of every...

Страница 22: ...f time it should be treated beforehand in the following procedures A Drain lubricating oil cooling water and fuel oil from the engine when it is hot B Dismount intake and exhaust manifolds Through the...

Страница 23: ...el or fuel contaminated with water Use proper fuel Clean fuel tank and refill 3 Clogged air cleaner Cleanaircleanercartridge Replacecartridgeif necessary 4 Choked exhaust silencer Clearawaycarbondepos...

Страница 24: ...e Causes Suggested Remedies 1 No fuel in tank Refill fuel tank 2 Air and water in fuel system Bleed fuel system Drain water from fuel tank Replace cartridge of fuel filter 3 Clogged fuel filter Clean...

Страница 25: ...place bushing 7 Valve clearance too big causing chattering noise Readjust valve clearance 8 Piston striking valve causing clear metal noise Readjust valve clearance and valve timing 6 7 Black Exhaust...

Страница 26: ...oil strainer Clean it in kerosene 5 Clogged oil filter and defective by pass valve Replace oil filter cartridge Readjust by pass valve if necessary 6 Excessive bearing clearances due to wear of main...

Страница 27: ...st belt tension 3 Generator out of order Check and repair B Current too strong and generator overheated 1 Short circuitbetweenarmatureand field coil Repair or replace 2 Faulty voltage regulator Repair...

Страница 28: ...t compression ring 2 Valve spring inner 12 Second compression ring 3 Intake valve 13 Oil scraper ring assembly 4 Exhaust valve 14 Connecting rod bearing 5 Valve collet 15 Front oil seal 6 Cylinder lin...

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