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Parts & Service 28/06/2009 902-001-2 Rev 0

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Содержание I-LOCK COUPLER

Страница 1: ...Parts Service 28 06 2009 902 001 2 Rev 0 1 of 28...

Страница 2: ...as labelled 11 13 6 Position boom hoses install hose clamps and join unions Ensure all moving joints are fitted with abrasive sleeve supplied 14 7 After hose routing is completed it will be easy to de...

Страница 3: ...NTROL VALVE 12 4 3 INSTALLING THE CONTROL VALVE 12 4 4 HOSE ROUTING 13 4 5 HOSE ROUTING DIPPER ARM 13 4 6 HOSE ROUTING BOOM 14 4 7 HOSE ROUTING BOOM TO VALVE 15 4 8 HOSE ROUTING VALVE TO PUMP TANK 15...

Страница 4: ...back at the first hurdle We are determined the earth wasn t moved in a day Our attitude is robust and our product testing rigorous We honor the Kiwi pioneering spirit and are proud to uphold it FAMILY...

Страница 5: ...info wedgelock com WEDGELOCK EQUIPMENT INC USA Toll free 888 418 3311 Telephone 1 775 284 8262 Fax 1 775 284 8269 usinfo wedgelock com WEDGELOCK UNITED KINGDOM C Harford Attachments Ltd Telephone 44 1...

Страница 6: ...hine that the coupler is to be installed Check that the carrier machine is positioned on level ground Check that you have absorbent materials available to soak up any fluid spills Dispose of any used...

Страница 7: ...and adjust accordingly Avoid contact with hydraulic fluids and high pressure oils use cardboard or similar as a backing when checking for leaks Oil spills are sometimes unavoidable Contain all fluid...

Страница 8: ...he I Lock Coupler has been designed and manufactured to fit the dipper arm and linkage assembly of the carrier machine The I Lock Coupler fits the carrier machine in one orientation only with the C Se...

Страница 9: ...ger weight on the link pin Remove the link pin and place in a clean area 3 3 FITTING THE COUPLER Link Pin Ensure the coupler is sitting on a flat surface in the correct orientation Align the dipper ar...

Страница 10: ...with the dipper pin hole The coupler will balance allowing an easy insertion of the main dipper pin Fig 3 4 2 Align pin retention system and fix dipper pin into place Grease both the dipper pin and th...

Страница 11: ...as close as possible to the main dipper pin to minimize jumper hose length when utilizing universal jumper hose kits any excess jumper hose can be then contained inside the coupler body 4 1 FITTING T...

Страница 12: ...e solenoid 5 Ports for hose routing a P pressure supply b T tank return c RET primary wedge retract d EXT primary wedge extend e SAFETY safety knuckle release 4 3 INSTALLING THE CONTROL VALVE Identify...

Страница 13: ...rtment end 4 5 HOSE ROUTING DIPPER ARM Connect the Jumper Hoses from the quick coupler cylinder to the junction manifold block mounted on the dipper arm Use jumper hoses nylon abrasion sleeve and fitt...

Страница 14: ...of additional hose clamps along the top of the boom Prepare the surface of the boom for welding in these locations Weld clamp assemblies ensuring that only the vertical ends of the clamp brackets are...

Страница 15: ...EST PORT on the pump that delivers hydraulic pressure to the crowd cylinder see 4 3 above connect the hose from the P port to the test port Locate an existing RETURN hose on the main return manifold o...

Страница 16: ...l switch is installed so the operator can reach it with ease Remove the backing tape and affix into position Locate a switched fused power source from within the cab consol of the carrier machine Plug...

Страница 17: ...Parts Service 28 06 2009 902 001 2 Rev 0 17 of 28 6 0 HYDRAULIC SCHEMATIC 6 1 ELECTRICAL SCHEMATIC SECTION 6 SCHEMATICS Fig 6 0 1 Hydraulic Schematic Fig 6 1 1 Electrical Schematic...

Страница 18: ...nd motion the dipper arm cylinder to full extension Now motion the dipper arm cylinder to full retraction lowering the boom arm in unison Use this process to check the hose routing throughout the comp...

Страница 19: ...35 4 M12 x 1 75 83 0 61 2 M14 x 2 0 132 0 97 3 M16 x 2 0 200 0 147 4 M18 x 2 5 275 0 202 7 M20 x 2 5 390 0 287 4 Note 1Nm 0 102kgm 0 737 lb ft Fig 8 0 1 Torque Setting of Metric Grade 8 8 Bolts Nuts...

Страница 20: ...0 003 7 ADAPTER 3 8 JISF 9 16 JICM 2 2 130 003 8 ADAPTER 3 8 BSPPM 7 16 JICM 1 1 130 003 9 ADAPTER 1 4 BSPPM 7 16 JICM 1 1 130 005 1 TEE 3 8 JISF SWIVEL RUN 3 8 JISM 3 8 JISM 2 2 130 005 2 TEE 9 16 JI...

Страница 21: ...8 JISF 9 16 JICM 2 2 130 003 8 ADAPTER 3 8 BSPPM 7 16 JICM 1 1 130 003 9 ADAPTER 1 4 BSPPM 7 16 JICM 1 1 130 005 1 TEE 3 8 JISF SWIVEL RUN 3 8 JISM 3 8 JISM 2 2 130 005 2 TEE 9 16 JICF SWIVEL RUN 9 16...

Страница 22: ...16 JICM 2 2 130 003 8 ADAPTER 3 8 BSPPM 7 16 JICM 1 1 130 003 9 ADAPTER 1 4 BSPPM 7 16 JICM 1 1 130 005 1 TEE 3 8 JISF SWIVEL RUN 3 8 JISM 3 8 JISM 2 2 130 005 2 TEE 9 16 JICF SWIVEL RUN 9 16 JICM 9...

Страница 23: ...130 003 7 ADAPTER 3 8 JISF 9 16 JICM 2 2 130 003 8 ADAPTER 3 8 BSPPM 7 16 JICM 1 1 130 003 9 ADAPTER 1 4 BSPPM 7 16 JICM 1 1 130 005 1 TEE 3 8 JISF SWIVEL RUN 3 8 JISM 3 8 JISM 2 2 130 005 2 TEE 9 16...

Страница 24: ...0 003 7 ADAPTER 3 8 JISF 9 16 JICM 2 2 130 003 8 ADAPTER 3 8 BSPPM 7 16 JICM 1 1 130 003 9 ADAPTER 1 4 BSPPM 7 16 JICM 1 1 130 005 1 TEE 3 8 JISF SWIVEL RUN 3 8 JISM 3 8 JISM 2 2 130 005 2 TEE 9 16 JI...

Страница 25: ...16 JICM 2 2 130 003 8 ADAPTER 3 8 BSPPM 7 16 JICM 1 1 130 003 9 ADAPTER 1 4 BSPPM 7 16 JICM 1 1 130 005 1 TEE 3 8 JISF SWIVEL RUN 3 8 JISM 3 8 JISM 2 2 130 005 2 TEE 9 16 JICF SWIVEL RUN 9 16 JICM 9 1...

Страница 26: ...parts or accessories that are warranted directly to the end user by third party manufacturers for example hydraulic cylinders hoses valves or any other portions of hydraulic kits used in Wedgelock pro...

Страница 27: ...professional manner Where a third party is engaged to carry out repair work in connection with a Wedgelock warranty claim Wedgelock s obligation and liability shall be limited to a refund of the autho...

Страница 28: ...er Hutt 5018 New Zealand P 64 4 526 3901 F 64 4 526 3902 E info wedgelock com INSTALLER TO COMPLETE I acknowledge that I have read and understood the Installation Operator Manuals MAKE AND MODEL OF CA...

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