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Content 

 

32708732 Geset 121

 

 

Version: 02.08.12

 

Page 3 of 71 

 

Table of content 

 

1.

 

General information ........................................................................................................... 6

 

Overview .............................................................................................................................. 6

 

Liability restrictions .............................................................................................................. 6

 

Warranty provisions ............................................................................................................. 6

 

Copyright ............................................................................................................................. 6

 

Purpose and overview of the operating instructions ............................................................ 7

 

How to use the operating instructions .................................................................................. 7

 

Service-Hotline .................................................................................................................... 8

 

Explanation of the terms used ............................................................................................. 9

 

2.

 

Safety regulations ............................................................................................................ 14

 

Behavior in an emergency ................................................................................................. 14

 

Basic safety guidelines ...................................................................................................... 14

 

Meaning of the hazard levels ...................................................................................................... 14

 

Intended use ...................................................................................................................... 15

 

Reasonably foreseeable misuse ........................................................................................ 16

 

Modifications and alterations to the labeling station .......................................................... 16

 

Hazards to the labeling system .......................................................................................... 17

 

Safety instructions ....................................................................................................................... 17

 

Remaining risks ................................................................................................................. 20

 

Warnings on the labeling system ....................................................................................... 21

 

Approved persons.............................................................................................................. 22

 

Personal Protective Gear ................................................................................................... 23

 

Protection Devices ............................................................................................................. 24

 

*² System cover ........................................................................................................................... 24

 

*² Main switch .............................................................................................................................. 24

 

*² Emergency-Stop Push Button ................................................................................................. 24

 

*²Safety switch ............................................................................................................................. 25

 

Workplaces for the operating personnel ............................................................................ 25

 

Waste disposal .................................................................................................................. 25

 

3.

 

Specifications .................................................................................................................. 26

 

Information on operation ............................................................................................................. 26

 

Noise level ................................................................................................................................... 26

 

4.

 

Transport .......................................................................................................................... 27

 

Delivery .............................................................................................................................. 27

 

Scope of the delivery ................................................................................................................... 27

 

Transportation and unpacking ........................................................................................... 27

 

Содержание Geset 121

Страница 1: ...n and Maintenance Geset 121 Article number of documentation 32708732 Copyright Weber Marking Systems GmbH Weber Marking Systems GmbH Maarweg 33 D 53619 Rheinbreitbach E Mail info webermarking de http...

Страница 2: ...Blank page...

Страница 3: ...of the hazard levels 14 Intended use 15 Reasonably foreseeable misuse 16 Modifications and alterations to the labeling station 16 Hazards to the labeling system 17 Safety instructions 17 Remaining ri...

Страница 4: ...instructions 36 7 Adjustment and initial operation of labeling system 38 Safety instructions 38 Adjustment and initial operation 39 Adjust side guidance 40 Change peeler blade 41 Pitch peeler blade Gi...

Страница 5: ...er 61 Safety instructions 61 Maintenance instruction conveying systems 62 Safety instructions 62 General description of the conveying system 62 Check transport belts 63 Retensioning the strap and the...

Страница 6: ...for damage arising from the following Nonobservance of operating instructions Improper use Use of untrained personnel Independent changes to the system The use of spare parts that have not been appro...

Страница 7: ...for the sake of illustration How to use the operating instructions Detailed explanations are offered below of the conventions for the text and illustrations which are used in this manual Buttons and s...

Страница 8: ...the problem All the information from the labeling system rating plate Did the problem arise for the first time after the following After inserting a new role of labels or ribbon After changing the sy...

Страница 9: ...ff transferring it to the applicator and labeling the product Application mode See explanations Tamp on tamp blow blow on and wipe on Applicator This identifies the label dispenser and mimic that move...

Страница 10: ...nclination of the labeling system and thus the peeler bar to product The peeler blade has to be aligned parallel to product Home position Basic position of the tamp at the peeler bar Home position sen...

Страница 11: ...The mandrel winds the backing Opacity The transparency of a material can be measured by a light barrier and is named opacity The measuring sets the quantity of the radiated light in proportion to the...

Страница 12: ...take the product from runout Runout The runout forwards the products to the customer s conveying system Here the products are removed Sensor for variable stroke A proximity sensor that is attached to...

Страница 13: ...ailing edge See Leading Edge Transport belt The transport belt transports the products that should be labeled Trigger signal The signal from the sensor or PLC which is used to activate application Unw...

Страница 14: ...m of text and symbols to warn of hazards and provide instruction for preventing any personal injury and property damage Safety instructions are introduced by keywords that express the extent of the da...

Страница 15: ...tic shutter at the aperture for the tamp when operating in a wet environment the labeling system has additional air conditioning features in the stainless steel cabinet for use in an aggressive air en...

Страница 16: ...plosive atmosphere When the labeling system comes into contact with food Modifications and alterations to the labeling station If the machine is independently modified and altered all of the manufactu...

Страница 17: ...ch parts that conduct electricity arising from malfunctions Only electricians may work on the switch cabinet and electri cal equipment Regularly check the electrical equipment of the labeling system I...

Страница 18: ...oving parts Hazards from actively controlled movements RISK OF INJURY FROM CRUSHING The movements of the labeling system are motor driven by an automatic controller Maintain a distance from moving par...

Страница 19: ...s to be performed at these assembly parts wear protective gloves or turn off the system and let the components cool down Danger due to compressed air HEALTH HAZARD Whipping compressed air hoses thrown...

Страница 20: ...afe for use Some hazards are inherent in the design and construction but can be minimized with the corresponding safety mech anisms and equipment A certain residual risk always exists when operating m...

Страница 21: ...azards arising from the labeling system are identified with yellow stickers The pictograms indicate hazards Danger Life threatening hazard due to electrical power Crushing hazard Entanglement hazard D...

Страница 22: ...chine Only then may the operator start and operate the labeling system The responsibilities for the different tasks and activities involving the labeling system must be clearly defined and documented...

Страница 23: ...hair net if necessary Do not wear jewelry or wristwatches SAFETY GLASSES Wear safety glasses to protect from splashing cleanser and flying parts PROTECTIVE GLOVES Wear protective gloves to protect fro...

Страница 24: ...erator Connection to the customer s conveying system may evoke dangerous areas at the changeovers Suitable safety measures have to be taken in this case System cover The fixed and screwed system cover...

Страница 25: ...ction the operator may only be in the safe area that is the area covered by the protective measures Only one person is permitted to replace the labels and colored ribbon when the related system has st...

Страница 26: ...connection 6 7 bar according to DIN ISO 8573 1 Compressed air quality according to DIN EN ISO 8573 1 Remaining oil quality class 5 25 mg m Remaining dust quality class 3 5 m 5 mg m Remaining water qu...

Страница 27: ...lication When the system is delivered check to see if everything is there against the delivery slip Transportation and unpacking Safety instructions Hazard from lifted loads Falling loads can cause se...

Страница 28: ...sible exceptions that is It is standing on a pallet It may be wrapped with stretch film It may be secured with additional straps and the plate feet may be screwed to the pallet Access ways to the mach...

Страница 29: ...in 3 m The labeling system is precisely positioned during installation by a technician from the Bluhm Weber Group The straps are secured tightly and can fly back when they are cut and cause injury 2 R...

Страница 30: ...stem securely as follows Step Procedure 1 Remove the label material from the system 2 Transport the system to its storage location For securing and transporting the labeling system follow the safety i...

Страница 31: ...ported to the vertically positioned peeler blade of the labeling station As soon as the product light barriers detect a product a label is applied laterally onto the product Finally the product is rot...

Страница 32: ...ick anything in on or between the moving parts Danger due to compressed air HEALTH HAZARD Whipping compressed air hoses thrown parts or uncontrolled moving parts can cause injury The compressed air co...

Страница 33: ...t the installation site An enclosed and clean room Flat solid base any unevenness may not exceed 5 mm when stands from the Bluhm Weber Group are used Sufficient bearing capacity 1 500 kg m Low vibrati...

Страница 34: ...cified in the chapter Specifications The base is solid level and flat Required equipment Wrench Spirit level Instruction Set a labeling system up as follows Step Procedure 1 Move the labeling system t...

Страница 35: ...s in OFF 0 position Power cabling is available Instruction Please connect the labeling system with the power supply as follows Step Procedure 1 Connect the power voltage cable with the power socket Ri...

Страница 36: ...in a distance from pneumatically moved components If work has to be performed at pneumatic components the system has to be bled and secured against resetting Before connecting the compressed air check...

Страница 37: ...ne with the connection fitting of the compressed air supply Risk of injury from crushing When connecting the compressed air the pneumatically driven parts move to its home position Maintain a distance...

Страница 38: ...motor Do not stick anything in on or between the moving parts Danger due to compressed air HEALTH HAZARD Whipping compressed air hoses thrown parts or uncontrolled moving parts can cause injury The c...

Страница 39: ...ents Control about product transport One or more sample products Labeling system is connected to power Triggering of labeling is possible by product sensor or I O interface Instruction Please put the...

Страница 40: ...idances have to be adjusted that between product and side guiding is a crack of appr 1 1 5 mm per side Requirements System is turned off Product feed is interrupted One sample product Please adjust th...

Страница 41: ...During assembling please consider that the bevel of the peeler blade shows in direction of the product The peeler blade has to be aligned in a distance of appr 1 3 mm to the product Requirements Power...

Страница 42: ...label on the product is adjusted by alignment with the handwheel With the adjustment bolts to lateral inclination the longitudinal and lateral inclination of the labeler and thus the peeler blade to...

Страница 43: ...lows Requirements Power and compressed air supply is turned off No transportation of products Instruction Please adjust the longitudinal and lateral inclination as follows Step Procedure 1 Loosen the...

Страница 44: ...spective product the right label roll is loaded Further information on adjustment of the labelers is described separately in provided manual Insert label liner in labeler Label liner is thread accordi...

Страница 45: ...of cylindrical products At side labelings the foam rubber plate is swung away from the product The foam rubber plate pushes the applied label onto the product at wrap around labelings and brakes the...

Страница 46: ...st the foam rubber plate for wrap around labeling as follows Please adjust the foam rubber plate for side labeling as follows Step Procedure 1 Install the foam rubber plate that is suitable for the pr...

Страница 47: ...adjusted delay time The adjustable delay time is used for positioning the label onto the product A mechanical adjustment of the product sensor is thus not necessary At the Alpha Compact the time dela...

Страница 48: ...h good labeling result Fig 7 6 Product with good labeling result Error description The label is wrinkle free exactly and always at the same position on the product A correction is not necessary Produc...

Страница 49: ...el is beveled on the product Instruction Please correct the labeling result as follows Step Procedure 1 The inclination of the peeler blade is wrong Correct the inclination of the peeler blade 2 Pushe...

Страница 50: ...NG The applicator movements are motor driven by an automatic controller Maintain a distance from moving parts Danger of being pulled in by rotating elements DANGER OF BEING PULLED IN Rotating elements...

Страница 51: ...witch cabinet s front To turn the machine on turn the main switch to ON position clockwise Fig 8 1 Main switch on To turn the machine off turn the main switch to OFF position counter clockwise Fig 8 2...

Страница 52: ...was put into operation see chapter Adjustment and initial operation of labeling system Instruction Please turn on the labeling system for operation as follows Step Procedure 1 Turn on the main switch...

Страница 53: ...print me dia The ambient conditions such as high temperatures and humidity enhance this effect Requirements Labeling system is turned on Material rolls at labeling system loaded and threaded Labeling...

Страница 54: ...was turned off like described in chapter Turning off the system Instruction Only if system has the appropriate features Step Procedure 1 Disconnect power and compressed air supply 2 Transport the sys...

Страница 55: ...ling system loaded and threaded Labeling system is connected to power and compressed air System was put into operation see chapter Adjustment and initial operation of labeling system Instruction Pleas...

Страница 56: ...he improper use of lubricants and cleaners HEALTH HAZARD The instructions in the manufacturer s current safety data sheets for the specific lubricants and cleaners that are used must be observed along...

Страница 57: ...eivable defects and damages Operating Personnel Perceivable damages 2 Arrange controls Function condition adjustment values Operator panels and elements Visual inspection Controllers Visual and functi...

Страница 58: ...Drain condensate 8 Clean operating screen Operating Personnel Contamination Quarterly servicing after approximately 500 hours of operation Run No Work to be arranged Measurement Test statistic Lubrica...

Страница 59: ...be arranged Measurement Test statistic Lubricant 1 Emergency stop and safety circuit Arrange visual and function inspection document inspection Electrician Function 2 Main power supply check isolation...

Страница 60: ...r brushs pusher rollers and peeler blade for wear 4 Contol the guiding rails for wear 5 Check all moving and rotating machine parts for free room of motion clearance and fixed hub 6 Check all lines tu...

Страница 61: ...damaged when cleaning with compressed air steam cleaner aggressive dissolvers or scrubbing agents Do not use aggressive dissolvers or scrubbing agents and do not use any tight objects for cleaning To...

Страница 62: ...the minor voltage Normally a belt has to be retensioned during running in time several times and the belt run has to be corrected Then a belt strap runs efficiently under standard operating condition...

Страница 63: ...Check the drive belts and transport belts for any damage 3 Inspect the drive rollers and deflection rollers for excessive wear 4 Jerkily run is an indication for clamping units or for too low belt te...

Страница 64: ...sioning is generated by readjusting of the threaded spindle at the clamping fixture or at longer systems by weight loaded or spring weighed clamping fixtures The belt pretensioning should not be large...

Страница 65: ...be equipped possibly parallel exactly right angled to belt axis The correction of the belt run should be arranged at rolls at which the strap seizes from a longer without deflection influenced propag...

Страница 66: ...s The durability of the drive rollers performed in the anti friction bearings depend on load and conveying speed It is normally sufficiently for an operating time of 4 5 years After this time it is pr...

Страница 67: ...e the drive belts and the transport belts should be cleaned and the foreign objects should be removed We recommend a frequent cleaning If the label rests stick strongly please use the Bluhm Weber labe...

Страница 68: ...DANGER OF BEING PULLED IN Rotating elements at the machine backing rewinder label feed conveyor belt are driven by a motor Do not stick anything in on or between the moving parts Instructions for arra...

Страница 69: ...tor is not operating Connection power is missing Check connection power Fuse defect Replace fuse Label web is not transported Transport roller or friction roller stick together with labels Clean trans...

Страница 70: ...d field of application of the labeling system 31 Gap 10 Gimbal adjustment 42 Hotline 8 Insert label liner in labeler 44 Insert label roll in labeler 44 Inspection 60 Inspection and maintenance list 57...

Страница 71: ...au DE auf das sich diese Erkl rung bezieht folgenden Bestimmungen und Richtlinien entspricht GB to which this declaration relates corresponds to the regulations and directives FR que concerne cette d...

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