Webasto Thermo Top Evo - B Скачать руководство пользователя страница 14

Coolant circuit

24

7

Integration in coolant system

7.1.

Connection

The heater is connected to the vehicle cooling system as shown in Fig. 4, 6 
and 7. The coolant quantity present must at least be equivalent to the vol-
ume specified in Kapitel 15, "Technical data". 

Legend fig. 4:

1) Radiator 
4) Internal combustion engine 
7) Circulation pump 
10) Water heater 
14) Heat exchanger for vehicle heater 
28) Expansion tank 
29) Thermostat 

It is preferable to integrate the heater in the coolant system at the heat ex-
changer inlet. 

Any coolant running off should be collected using an appropri-
ate container.

The coolant hoses supplied by Webasto must always be used. If other hoses 
are used, they must at least comply with the standard DIN 73411, material 
class B. The hoses must be routed without kinking and preferably uphill 
from the heater to ensure perfect bleeding.

Only hoses with an inside diameter of 18 mm may be chosen.

Hose connections must be secured against slipping off with clips. 

7.2.

Installing coolant connection pieces 

Never mount the retaining plate and the water connection 
pieces when the heater has been installed. 

The contact surfaces of the O-rings in the heat exchanger must be clean 
and must not have any damage.

The O-rings must be wetted with water before being mounted in the heat 
exchanger.
Lay the O-rings in the openings of the heat exchanger. Mount the water 
connection pieces in the retaining plate. Move the connection pieces into 
the required installation position.

Fasten the retaining plate with the coolant connection pieces on the heat 
exchanger. DG 5X15 mm self-tapping screw, torque 7 Nm.

To ensure the self-bleeding of the heater, the water-outlet connection piece 
must be positioned pointing 0° to 90° upward if possible.

See fig. 8: Installing water connection pieces. 

Ensure proper positioning of the sensor cable!

See fig. 5: Position of sensor cable. 

Содержание Thermo Top Evo - B

Страница 1: ...Wasserheizger t Water heater Einbauanweisung Installation Instructions Thermo Top Evo Thermo Top Evo B Benzin Petrol Thermo Top Evo D Diesel...

Страница 2: ...Thermo Top Evo 1 2 24 23 25 22 21 3 10 26 27 4 28 29 4 7 10 14 1 5 30 21 22...

Страница 3: ...Thermo Top Evo 6...

Страница 4: ...Thermo Top Evo...

Страница 5: ...Thermo Top Evo M6 x 16 0 5...

Страница 6: ...Thermo Top Evo 18...

Страница 7: ...ts may be used See also Webasto air and water heaters accessories catalogue NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course you do...

Страница 8: ...eturn line 26 8 2 Integration via fuel removal unit 26 8 3 Fuel line 26 8 3 1 Line installation 27 8 3 2 Line design 27 8 3 3 Connecting two lines with a hose 27 8 3 4 Metering pump 27 8 3 5 Installat...

Страница 9: ...r Caution Technical information Explanatory Notes on Document To provide you with a quick overview of the individual working steps you will find an identification mark on the outside top right corner...

Страница 10: ...bserved in countries in which there are no special regulations Failure to follow the installation instructions and the notes con tained therein will lead to all liability being refused by Webasto The...

Страница 11: ...ically possible The water heater operates independently of the vehicle engine and is inte grated in the vehicle s cooling system fuel system and electrical system Other uses must be clarified with Web...

Страница 12: ...Point 2 2 2 and ECE R122 Point 5 3 2 2 The heater is preferably installed in the engine compartment i e in the area between the wheel well and the front bumper Installation should be carried out as lo...

Страница 13: ...t least four M6 screws The bracket must not be secured to the car body with self tapping screws If necessary the bracket must be properly machined in accordance with the rules of technology See also f...

Страница 14: ...perfect bleeding Only hoses with an inside diameter of 18 mm may be chosen Hose connections must be secured against slipping off with clips 7 2 Installing coolant connection pieces Never mount the re...

Страница 15: ...the coolant hoses 7 4 Installing circulation pump The circulation pump must be installed in the coolant circuit on the pressure side on the heater heat exchanger inlet see fig 4 Ensure the correct dir...

Страница 16: ...pipe Legend 33 from fuel tank 34 to metering pump 35 to engine 8 2 Integration via fuel removal unit Also see chapter 6 Example for installation in a passenger car The fuel standpipe is installed in t...

Страница 17: ...el lines with a hose is shown in fig 10 Legend fig 10 41 Hose clamp 42 Air bubble Ensure that there are no leaks 8 3 4 Metering pump The metering pump is a combined delivery metering and shut off syst...

Страница 18: ...CE R122 Point 5 3 3 3 Use the stickers provided see fig 17 for an example The sticker Switch off heater when refuelling must be applied near the filler neck 8 5 Cold resistant fuels If you change to l...

Страница 19: ...installed in an enclosed installation space 9 2 Intake silencer The air intake silencer must be installed in a position between 0 and 90 pointing downwards See fig 13 Legend fig 13 36 Combustion air...

Страница 20: ...driving Lines approved by Webasto must be used as ex haust pipes It is recommended that the exhaust application be installed splash water protected Collections of condensed water in the exhaust pipe m...

Страница 21: ...This can result in damage to the LCD display 11 3 Installation of other heater controls The installation of other heater controls must be carried out in accordance with the specific installation inst...

Страница 22: ...pin connector Temperature sensor for W Bus X13 4 pin connector Temperature sensor for W Bus X14 6 pin connector Telestart T91 T100 HTM X16 2 pin connector Circulation pump X17 4 pin connector Telesta...

Страница 23: ...30 C as the heater does not go into combustion operation at high engine temperatures Carry out first time operation with the Webasto Thermo Test Diagnosis Prime the heater with fuel using the Webasto...

Страница 24: ...al heater tolerances of 10 at an ambient temperature of 20 C and at the rated voltage 15 2 Technical data of circulation pump Circulation pump 4847 Econ Delivery rate against 0 1 bar approx 900 l h Ra...

Страница 25: ...V Nominal power consumption without circulation pump 10 without vehicle fan Full load Part load 33 W 15 W 21 W 15 W 33 W 12 W 21 W 12 W Perm ambient temp Heater Operation Storage Metering pump Operati...

Страница 26: ...Technical Information 36 Notes...

Страница 27: ...nt Nr 9021175E 05 10 nderungen und Irrt mer vorbehalten Gedruckt in Deutschland Webasto AG GCS 2010 Webasto AG Postfach 80 D 82132 Stockdorf Germany National Hotline 01805 93 22 78 0 14 aus dem deutsc...

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