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®2019 WernerCo Part No. 24-0340 REV. C 11/2019

Figure 17

Figure 19

INSTALLATION PROCEDURE

FOR BLIND FASTENERS

Figure 16

STEP 8. Position Header Panel to Panel Top and Loosely

Bolt on Place

Slip the top of the header panel through the slot in the

headliner as shown in figure 11 (2014-2017 only) and

then loosely bolt the header panel to the panel top

using four each 1/4-20 x 3/4˝ bolts, 1/4˝ flat washers

and 1/4-20 nylon lock nuts as shown in figure 16.

STEP 9. Attach Header Panel to Roof Rib

2014-2017 – See figure 17. Pull down slightly on the

rear edge of the headliner in order to give you access

to the van’s roof rib and then, using a drill/driver,

attach the header panel to the roof rib through the

four tabs using four each 1/4-14 self-tapping screws

and 1/4˝ flat washers.

2018 & newer – Use header panel as template to

mark hole locations in the roof rib, drill 3/8˝ holes,

and install blind fasteners. Attach the header panel

to the roof rib using 1/4-20 x 1-1/2˝ bolts, washers,

1/2˝ spacers, and retaining washers

(see Figure 18).

STEP 10. Tighten Loose Hardware

Tighten the loose hardware from the header panel

to the panel top and from the B-pillar brackets to the

bulkhead on both sides of the van (Figure 19).

Tighten the

two bolts

securing the

B-pillar brackets

to the panel top.

Tighten the

four bolts

securing the

header panel

to the

panel top.

Before drilling for blind fasteners, check to make sure that you won’t be damaging wiring,

fuel lines, brake lines or other critical vehicle systems.
Place a drop of oil on the threads of the black oxide bolt before assembling as shown

on left.
Place the blind fastener in the mounting hole until just the top head of the blind fastener is

visible above the sheet metal of the vehicle. Use a 7/16˝ socket driver to tighten the black

oxide bolt until the blind fastener is fully seated.
The ﬁrst few turns of the black oxide bolt will be require some force but as the blind

fastener “bulbs” out under the sheet metal it will get easier until the blind fastener

bottoms out or sets.
The 9/16˝ wrench and installation tool will make sure that the blind fastener does not turn

during the installation.

Figure 18

Содержание 96111-3-02

Страница 1: ...rs 4 1 4 Nylon Retaining Washers 4 1 4 20 Nylon Lock Nuts 15 1 4 20 Blind Fasteners 4 Blind Fastener Installation Tool 1 1 2 Spacers 4 3 4 Spacers 4 TOOLS REQUIRED HARDWARE KIT This 02 bulkhead is only intended for a 2014 model year and later Ford Transit Connect Vans If you have a 2013 or earlier Transit Connect van a different bulkhead either an 96111 3 01 or 96511 3 01 must be used Header Panel...

Страница 2: ...cate Existing Mounting Holes in Floor of Van The four mounting holes at the bottom of the base panel line up with four pre punched holes in the floor of the Transit Connect located directly behind the seats and under the floor mat see figure 3 Position the floor hole locator template page 3 of these instructions as shown in figure 4 using the front edge of the floor and the center of the tie down ...

Страница 3: ... E S U E D I S R E G N E S S A P N A V E H T F O MOUNTING HOLE MOUNTING HOLE CENTER OVER TIE DOWN BOLT FLOOR MOUNTING HOLE E T A L P M E T R O T A C O L s n a V t c e n n o C t i s n a r T d r o F r e t a l d n a 4 1 0 2 Line up this edge of the template parallel with the edge of the ﬂoor mat ...

Страница 4: ...V I R D N A V E H T F O MOUNTING HOLE MOUNTING HOLE CENTER OVER TIE DOWN BOLT FLOOR MOUNTING HOLE E T A L P M E T R O T A C O L s n a V t c e n n o C t i s n a r T d r o F r e t a l d n a 4 1 0 2 Line up this edge of the template parallel with the edge of the ﬂoor mat ...

Страница 5: ...drill out the two B Pillar Holes nearest the B Pillar brackets and tap them to 1 4 20 thread Using two each 1 4 20 x 3 4 bolts and 1 4 flat washers attach the B pillar brackets on either side to the B pillar of the van through the existing holes punched into the B pillar see figures 7 8 The hardware attaching the B pillar brackets to the bulkhead should remain loose at this time Secure the bottom ...

Страница 6: ...ite plastic pin shown in Figure 13 with foam piece already removed clears the bottom of the foam piece and remove the foam piece Cut the foam piece along the corner edge at the back Figure 14 Place the front portion of the foam back into the van between the headliner and the roof rib and replace the four plastic clips Figure 15 Figure 12 Figure 13 Figure 14 Figure 15 Cut along corner edge Discard ...

Страница 7: ...ashers 1 2 spacers and retaining washers see Figure 18 STEP 10 Tighten Loose Hardware Tighten the loose hardware from the header panel to the panel top and from the B pillar brackets to the bulkhead on both sides of the van Figure 19 Tighten the two bolts securing the B pillar brackets to the panel top Tighten the four bolts securing the header panel to the panel top Before drilling for blind fast...

Страница 8: ... Warranty Applies This Limited Lifetime Warranty is the sole and exclusive warranty for WEATHER GUARD Products No employee agent dealer or other person is authorized to alter this warranty or make any other warranty on behalf of WERNER CO Notification Procedures If the WEATHER GUARD Product does not conform with the terms of this limited warranty the original owner must promptly notify the Manufac...

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