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®2019 WernerCo Part No. 24-0340 REV. C 11/2019 

Before drilling into the van, check for electrical wiring and air-bag system components.

INSTALLATIONMANUAL 

Models 96111-3-02 & 96511-3-02  

Bulkheads for 2014 and Later 

Ford Transit Connect Vans 

ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS

 

BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.

PLAN YOUR VAN (TIPS FOR FASTER INSTALLATION) 

PARTS LIST

Description 

Qty. 

 

1/4-20 x 3/4˝ Bolts

17

1/4-20 x 1-1/2˝ Bolts

8

 

1/4-20 x 2-1/4˝ Black Bolt

1

1/4-14 x 3/4˝ Self-Tapping Screws

4

1/4

” Flat Washers

21

1/4

” Lock Washers

4

1/4

” Nylon Retaining Washers

4

 

1/4-20 Nylon Lock Nuts

15

 

1/4-20 Blind Fasteners

4

Blind Fastener Installation Tool

1

1/2

” Spacers

4

3/4

” Spacers

4

TOOLS REQUIRED

HARDWARE KIT

This “-02” bulkhead is only intended for a 2014 model year and later Ford Transit Connect Vans

If you have a 2013 or 

earlier Transit Connect van, a different bulkhead (either an 96111-3-

01

 or 96511-3-

01

) must be used.

 

Header Panel

Base Panel

Panel Top 

(Screen—96111-3-02 only)

Panel Top

(Window—96511-3-02 only)

B-Pillar Brackets (2)

 

96111-3-02 Screen Bulkhead 

96511-3-02 Window Bulkhead 

• 3/8˝ and 7/16˝ Sockets
• 

Electric Drill/Driver

• Ratchet Handle
• 7/16˝ Wrench
• 9/16˝ Wrench
• Floor Hole Locator Template (page 3&4)
• Marker
• 1/8˝ Drill Bit
• 7/32˝ Drill Bit
• 3/8˝ Drill Bit
• 1-1/8˝ Hole Saw
• 1/4-20 Thread Tap
• Utility Knife 

Содержание 96111-3-02

Страница 1: ...rs 4 1 4 Nylon Retaining Washers 4 1 4 20 Nylon Lock Nuts 15 1 4 20 Blind Fasteners 4 Blind Fastener Installation Tool 1 1 2 Spacers 4 3 4 Spacers 4 TOOLS REQUIRED HARDWARE KIT This 02 bulkhead is only intended for a 2014 model year and later Ford Transit Connect Vans If you have a 2013 or earlier Transit Connect van a different bulkhead either an 96111 3 01 or 96511 3 01 must be used Header Panel...

Страница 2: ...cate Existing Mounting Holes in Floor of Van The four mounting holes at the bottom of the base panel line up with four pre punched holes in the floor of the Transit Connect located directly behind the seats and under the floor mat see figure 3 Position the floor hole locator template page 3 of these instructions as shown in figure 4 using the front edge of the floor and the center of the tie down ...

Страница 3: ... E S U E D I S R E G N E S S A P N A V E H T F O MOUNTING HOLE MOUNTING HOLE CENTER OVER TIE DOWN BOLT FLOOR MOUNTING HOLE E T A L P M E T R O T A C O L s n a V t c e n n o C t i s n a r T d r o F r e t a l d n a 4 1 0 2 Line up this edge of the template parallel with the edge of the floor mat ...

Страница 4: ...V I R D N A V E H T F O MOUNTING HOLE MOUNTING HOLE CENTER OVER TIE DOWN BOLT FLOOR MOUNTING HOLE E T A L P M E T R O T A C O L s n a V t c e n n o C t i s n a r T d r o F r e t a l d n a 4 1 0 2 Line up this edge of the template parallel with the edge of the floor mat ...

Страница 5: ...drill out the two B Pillar Holes nearest the B Pillar brackets and tap them to 1 4 20 thread Using two each 1 4 20 x 3 4 bolts and 1 4 flat washers attach the B pillar brackets on either side to the B pillar of the van through the existing holes punched into the B pillar see figures 7 8 The hardware attaching the B pillar brackets to the bulkhead should remain loose at this time Secure the bottom ...

Страница 6: ...ite plastic pin shown in Figure 13 with foam piece already removed clears the bottom of the foam piece and remove the foam piece Cut the foam piece along the corner edge at the back Figure 14 Place the front portion of the foam back into the van between the headliner and the roof rib and replace the four plastic clips Figure 15 Figure 12 Figure 13 Figure 14 Figure 15 Cut along corner edge Discard ...

Страница 7: ...ashers 1 2 spacers and retaining washers see Figure 18 STEP 10 Tighten Loose Hardware Tighten the loose hardware from the header panel to the panel top and from the B pillar brackets to the bulkhead on both sides of the van Figure 19 Tighten the two bolts securing the B pillar brackets to the panel top Tighten the four bolts securing the header panel to the panel top Before drilling for blind fast...

Страница 8: ... Warranty Applies This Limited Lifetime Warranty is the sole and exclusive warranty for WEATHER GUARD Products No employee agent dealer or other person is authorized to alter this warranty or make any other warranty on behalf of WERNER CO Notification Procedures If the WEATHER GUARD Product does not conform with the terms of this limited warranty the original owner must promptly notify the Manufac...

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