Wayne SC80 Скачать руководство пользователя страница 20

20 

 

MORE SERVICE HINTS 

 

THERMOSTAT CALLS FOR HEAT AND THE FOLLOWING CONDITIONS OCCUR: 

1.  PROBLEM: The combustion fan motor is not operating. 

Possible Reasons: 
a.  Power is not on. 
b.  Circuit breaker tripped. 
c.  Thermostat in the off position. 
d.  Thermostat connections to T-T terminals on junction box have shorted to the junction box. 
e.  Bad thermostat. 
f.  Blower wheel jammed 
g.  Debris stuck in blower wheel blades. 
h.  24 volt transformer is not functioning properly. 
i.  Thermostat leads not connected to the T-T terminals. 
j.  Motor shorted out due to overvoltage. 
k.  Motor start relay not functioning properly. 

 

2.  PROBLEM: Combustion fan motor runs but ignition sequence does not occur. 

Possible Reasons: 
a.  Blower motor endswitch not closed which completes the 24 volt circuit to the gas primary. 
b.  The blower motor is not reaching full rpm due to debris on wheel. 
c.  Low voltage to the blower motor. 
d.  Loose connections on the 24 volt circuit after the endswitch or between fan relay and the 24 volt side of the 

gas primary. 

e.  The gas ignition control is defective and must be replaced. 

 

3.  PROBLEM: Combustion fan motor runs and ignition sequence initiated but goes into lockout. 

Possible Reasons: 
a.  Spark electrode rod is cracked shorting spark to ground. 
b.  Loose connection on spark electrode rod. 
c.  Gas primary control not allowing 24 volts to gas valve. 
d.  Gas valve shorted out or defective. 
e.  No ground between burner and appliance. 
f.  Spark electrode location shifted. 
g.  Ignition control not generating spark. 
h.  Ignition wire insulation melted and is grounding out on burner. 
i.  Gas supply is not turned on. 
j.  Gas manifold pressure is too high. 
k.  Gas manifold pressure is too low. 
l.  High negative draft conditions. 
m.  Gas supply line is undersized. 
n.  Multiple appliances operating on undersized line. 
o.  Insufficient combustion air flow. 
p.  Incorrect air shutter adjustment allowing too much combustion air to enter burner. 

 

 

Содержание SC80

Страница 1: ...stion com ECIF UM INPUT Btu hr 6 kW h MO ormation in on may resu 001 Revision n are inform 1 TION OF B BY A QUALIFI DE ANSI Z223 URISDICTION MISUSE OF TH NAL INJURY S RESPONSIB TALL GAS BU RATE AND ON...

Страница 2: ...EL NATURAL OR PROPANE GAS ORIFICE DRILLED SIZE INLET GAS PRESSURE in w c CO2 O2 CO PPM INSTALLER S NAME CONTRACTOR NAME CONTRACTOR ADDRESS CONTRACTOR PHONE NUMBER CONTRACTOR LICENSE DATE OF INSTALLATI...

Страница 3: ...e s supplier gas suppl ing purposes datory and a AZARD T IN THIS ES TO AVOID rcuit A groun d urner e using A COLORLES RULES TO CO r if in an unve pressure regu carbon monox urner service p nual before...

Страница 4: ...STMENT OF BURNER 15 C FINAL INSTALLATION INSTRUCTIONS 15 SECTION III GAS CONVERSION 16 A NATURAL GAS AND LP CONVERSION INSTRUCTIONS 16 SECTION IV CONSUMER INSTRUCTIONS 16 A GENERAL INSTRUCTIONS FOR SE...

Страница 5: ...ST nd operation o ng in the rang tall and servic ed package u h a manner th TALLATION ce wall adjus e Figure 1 for ve it so that th ce wall osition the bur Adjustable 5 TALLATION of the Wayne ge of 20...

Страница 6: ...action 5 2 8 4 2 0 9 4 5 2 0 9 6 n air and wi ngers All c d to gas con RIFICE SIZE been determin the burner s ers Burners cation refer to Example To izes They ar termining clo 3 5 w c 8 7 m ator The m...

Страница 7: ...revolution ting value of g value of 2500 re is 4 5 w c ure is 14 w c w c Over p CHANGIN r is sent out fi heating outpu rate see Tab power must b e train to the rifice Holder 7 oximate hourl ing the ga...

Страница 8: ...e back of drill sizes are connected to ce is located Figure 3 ce and drill th e and mark n the burner us e valid bit size the gas supp 8 on the end of Orifice Loca rough the bac ew size on or sing the...

Страница 9: ...or the Nationa ine to the bur m the sedimen n shall be ins y pressure to ure 4 meter to the quired in futu and free from pply Joint co Pipe S Inch m 3 8 9 1 2 12 3 4 19 1 25 oper Piping ermine the siz...

Страница 10: ...een single or second stage low pressure regulator and appliance Maximum Capacity of Pipe Size in Btu per Hour Pipe Size 1 2 3 4 1 1 1 4 1 1 2 2 3 Actual ID 0 622 0 824 1 049 1 38 1 61 2 067 3 068 Leng...

Страница 11: ...ts on other appliances ELECTRICAL WIRING OF BURNER The SC80 burner is shipped completely wired It is only necessary to supply the 120 volt circuit thermostat and limit circuit All wiring must conform...

Страница 12: ...provided CTION OF L ed air should should be eq with means t Figure 7 T T CONNECT LINE VOLTAGE 12 IMIT CONTR d be equipped quipped with a to guard agai T Terminal L ROL SWITCH d with an auto an automa...

Страница 13: ...ner s ignition cont wn wire is con ostat and req e 8 Wiring D 13 gh SC80 Mo ssures than th r terminals co gh firing rate es based on t e mode but us ate is depende e Orifice Size c 8 7 mbar Decimal in...

Страница 14: ...trol p ve operator in ator in the con the gas flowi ore times eac gnition contro g the moment ignition contr efore another wering off the on V Servicin Ignitio contro Junct box 14 INITIAL ST TION OF B...

Страница 15: ...h the foll er olumn Gauge ed nut and the g will usually l apable of me ure 11 Air Sh nce will be ac ppm or less ance will be a 100 ppm or le s are recomm he air is adjus NAL INSTALL te and burner spec...

Страница 16: ...et at the desired temperature 2 Check fuses in service box for the burner circuit Replaceable type fuses should not be loose in the socket If a fuse is blown out or if in doubt replace with the same s...

Страница 17: ...into another 30 second pre purge period followed by a second trial for ignition This process will be repeated a third time if necessary If after three tries for ignition the control does not sense a f...

Страница 18: ...nals If there is corrosion clean it off DO NOT USE LIQUIDS TO CLEAN TERMINALS Use steel wool or emery cloth to clean c Check ceramic insulators for cracks foreign matter and carbon If there are cracks...

Страница 19: ...manufacturer s specifications No flame Low flame current and or nuisance lockouts Flame current falls below 0 1 A Low gas pressure COMPONENT TROUBLESHOOTING AND DIAGNOSIS 24 VOLT TRANSFORMER MALFUNCT...

Страница 20: ...Low voltage to the blower motor d Loose connections on the 24 volt circuit after the endswitch or between fan relay and the 24 volt side of the gas primary e The gas ignition control is defective and...

Страница 21: ...ositio above contac ROD AND SP gure 12 Spac Figure 13 Spa ons are fixed b ct Wayne Com 21 PARK ELECT cing of Flame S acing of Spark by their dimen mbustion Syst TRODE SPAC Sensor Rod k Electrode nsion...

Страница 22: ...rat all wires prior tion Verify pro Figu r to disconnec oper operatio WIRIN ure 14 Wiring ction when se on after servic 22 NG DIAGRAM g Diagram for ervicing contro cing MS SC80 Burner ols Wiring er rr...

Страница 23: ...Ve 8 M 9 Ai 10 Ig 11 Ig 12 Bo 13 Co 14 Tr 15 Re 16 T 18 Ga 19 M D VIEWS Parts in Exp ube Flange W ame Spreade enturi Assem otor Blower A ir Shutter nition Contro nition Contro ox Control w ontrol Box...

Страница 24: ...Air Shutter 0 Ignition Con Ignition Con 2 Box Contro 3 Control Box 4 Transforme 5 Relay 6 T T Termin 8 Gas Valve 9 Manifold Exploded Vie ge Weldment eader sembly wer Assembly ntrol ntrol bracket ol w...

Страница 25: ...6 Flame S 7 Ignition W ded View of s in Exploded End Cap Assembly ectrode ense Rod Wire SC80 Gas Tr View rain 25 Figu ure 17 Explo Pa 18 Gas V 19 Manif 20 Orifice oded View o arts in Explod Valve fold...

Страница 26: ...Par 12 Box C 13 Contro 14 Transfo 15 Relay 16 T T Te rts in Explode Control with St ol Box Lid Pla ormer erminal ed View trap ated 26 Figure 19 E Exploded Vie ew of SC80 J Junction Box x...

Страница 27: ...ay 24V 50 60 Hz 1 16 60178 002 T T Terminal 1 17 63375 001 Wire Harness SC80 1 18 64518 001 Gas Valve VR8215S1206 1 19 63913 001 Manifold SC80 Special 1 20 62815 000 Blank orifice 1 21 64520 001 Conve...

Страница 28: ...or t urner or burn ted therewith TED W BURNE D IN RES 28 VII WARR 4 A W o 5 If d b re c a 6 If o L th W This which abuse impro accor Thes anyo when IMPL AND SHAL LIMIT HERE EXCL OR IN BREA WAR Some im...

Страница 29: ...N 29 NOTES...

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