Wayne-Dalton TorqueMaster Plus 6100, Руководство по установке

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CABLE DRUM CAUSING NOISE.
Grooves
Warning tag
Disconnect cable
guide hole
Splines
Winding
shaft
Right hand end bracket
Flag angle
Ratchet wheel
(teeth pointing
upwards)
Black tooth
5/16” x 1-5/8”
Lag screw
5/16” -18 x 3/4”
Carriage bolt
5/16”
Washer
Flag angle
5/16” Hex nut
Right hand
end bracket
TorqueMaster
®
spring tube
assembly
Idler bracket
Left
hand
cable
drum
Left hand
cable drum
Flag angle
5/16” x 1-5/8”
Lag screw
5/16” -18 x 3/4”
Carriage bolt
5/16”
Washer
5/16” Hex
nut
Flag angle
Left hand
cable drum
bearing
TorqueMaster
®
spring tube
assembly
Idler bracket
Flag angle
Left hand
cable drum
bearing
Left hand
cable drum
bearing
Idler bracket
Flag angle
Securing Center Bracket Bushing Assembly
Tools Required: Power drill, 3/16” Drill bit, 7/16” Socket driver, 1/2” Wrench,
Level, Tape measure, Step ladder, Safety glasses, Leather gloves
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IMPORTANT: TORQUEMASTER
®
SPRING TUBE MUST BE LEVEL BEFORE SECURING CENTER
BRACKET BUSHING ASSEMBLY TO HEADER.
To locate the center bracket bushing assembly, mark the header halfway between the flag
angles and level the TorqueMaster
®
spring tube. Drill 3/16” pilot holes into header for the lag
screws. Fasten the center bracket bushing assembly to the header using (2) 5/16” x 1-5/8”
lag screws.
(2) 5/16” x 1-5/8”
Lag screws
TorqueMaster
®
spring tube
Center bracket
bushing assembly
Securing Door For Winding Spring(s)
Tools Required: Vice Clamps, Step ladder, Safety glasses, Leather gloves
24
With the door in the fully closed position, place vice clamps onto both vertical tracks just
above the third track roller. This is to prevent the garage door from rising while winding
spring(s).
NOTE:
Check the following before attempting to wind spring(s):
a. Counterbalance lift cables are secured at bottom corner brackets.
b. Counterbalance lift cables are routed unobstructed to cable drums.
c. Counterbalance lift cables are correctly installed and wound onto cable lift drums.
d. TorqueMaster® spring tube is installed correctly.
e. Review the label attached to the spring warning tag, to determine number of spring turns
required.
NOTE: Door MUST be closed and locked when winding or making any adjustments to the
spring(s).
WARNING WARNING
FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW
DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY.
Vice clamps above third track
roller on both sides of door
Bottom section
Vice clamps attached to inner
and outer rail of vertical track
Lift Cable Adjustments
Tools Required: Locking pliers, Flat tip screwdriver, Step ladder, Tape measure,
Pliers / Wire cutters, Safety glasses, Leather gloves
25
Starting on the right side, adjust the cable drum assembly by rotating the drum until the set
screw faces directly away from the header. The position of the cam peak on the TorqueMas-
ter ® spring tube should be pointing straight up.
Loosen the set screw no more than 1/2 turn. Ensure counterbalance lift cable is aligned and
seated in the first and second grooves of the cable drum. Pull on the end of the cable to
remove all cable slack.
Snug the set screw and then tighten an additional 1-1/2 turns. Measure approximately 6” of
cable and cut off excess cable. Insert end of the cable into the hole of cable drum. Repeat for
left hand cable drum assembly.
IMPORTANT:
ENSURE THE COUNTERBALANCE LIFT CABLE IS ALIGNED AND SEATED IN THE
FIRST AND SECOND GROOVES OF THE CABLE DRUM PRIOR TO WINDING SPRINGS.
NOTE: Illustration shows the right hand cable drum assembly.
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