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19

TnP-500

User Manual

Wavecom

Leakage / Run Test – Menu B – F2

The Leakage Test is an alternate method to perform insulation resistance tests. Leakage testing is a major 

function of the TnP-500.  There are three types of Leakage test available on the TnP-500 - take care to ensure 

you use the correct test for your appliance.

This test determines errors of leakage not otherwise detected in a normal insulation test.  If there are any 

doubts with insulation testing of the equipment, the Standard (AS/NZS 3760:2022) allows for a leakage test to 

be carried out instead. The TnP-500 has been designed to perform these tests. The Leakage Test applies power 

to the Device Under Test (DUT) and measures any imbalance or leakage current. The leakage is tested to the 

limits of the class types specified in the Standard AS/NZS 3760:2022 i.e. Class 1 = > 5mA as Fail. 

 

The limit of imbalance measured on the TnP-500 will read well in excess of the limits set in mA. However, 

should the supply circuit be protected by an RCD this device will trip anywhere between 10 to 30mA and trip 

the mains supply switch OFF.  The Leakage Test allows the user to operate the appliance in normal operation 

conditions and measure its Operating Leakage current. The displayed parameter is mA. The mA Display Range 

0.0 to 22.0 mA. 

A predefined value for individual class types is programmed into your TnP-500. These limits are set according 

to the AS/NZS 3760:2022 Standards. Should these values change in future it can be simply altered in firmware. 

The run time period can be adjusted (by 5 second increments). The value can be changed by selecting the 

leakage test time in the options menu. See the special functions section of the manual for more details. The 

factory default setting is 20sec. The value for the leakage runtime is also used for the power test.

Caution

: Before operating ensure the equipment is firmly secured to eliminate the possibility of causing injury 

or damage. This function will power the appliance on, and in the case of appliance with movable parts these 

parts may begin to move. Ensure the appliance can power on safely before proceeding.

Procedure:

1.  Complete a Visual Inspection (see page 22).   If the device passed the Visual Inspection, continue with the 

following instructions.

2.  Ensure that the appliance is safely located and secure as it will be powered & operational during this test.

3.  Plug the appliance into the Appliance Test Socket of the TnP-500

4.  If testing a Class 1 Appliance, plug the IEC Clamp Cable into the IEC socket of the TnP-500, then clamp it 

onto earthed metal on the appliance

5.  If testing an RCD, plug the IEC-550 Orange Cable into the IEC socket of the TnP-500, then plug it into a 

socket on your RCD and turn that switch on

6.  Navigate to Main Menu B, then press F2 to enter the Leakage Test Menu 

7.  Press a function key to start the test

 

F1 = Earth Leakage, limit set to MAX then 5mA fail

 

F2 = Double Insulated Leakage and Extension Leads, limit set to MAX then 5mA fail  

 

F3 = RCD Leakage (not a full RCD Trip Time or Ramp Test)

8.  The TnP-500 will conduct the first part of the test without powering the appliance

9.  A warning will be displayed on screen - ensure the appliance is safely located, then press F3 to power the 

appliance and continue the leakage test

10.  Your results will appear on the screen - you can now print the tag and unplug the appliance

If the result was a 

PASS

 - Tag with the appropriate tag including “next test due” date and “return to service”

If the result was a 

FAIL

 - Tag with a DANGER TAG and remove from service.

Содержание TnP-500

Страница 1: ...Wavecom User Manual Certificate of Warranty and Product Support Information TnP 500 Portable Appliance Test and Print Kit...

Страница 2: ...ntial damages resulting from the breach of any express or implied warranty including damage to property and to the extent permitted by law damages for personal injury The distributors of this product...

Страница 3: ...any additional legislation or rulings in different states If in doubt the manufacturer suggests the user contact their responsible authority For maximum safety always ensure that the following advice...

Страница 4: ...tion 25 Class 1 Earthed Appliance Construction 25 Class 2 Double Insulated Construction 26 Testing of Electrical Equipment 26 Leakage Test 27 Earth Continuity Test 27 3 Phase Testing 27 Integrated Tes...

Страница 5: ...Interface Cable Earth Lead with Alligator Clips 1800mm Black Shockproof Industrial Case IP67 Rated 1 Roll 500 of White Labels 1 Roll of Printing Ribbon WinPATS Software License 12 Month Calibration Ce...

Страница 6: ...to recognise at all times whether or not it is safe for work to continue The ability to carry out visual examinations of electrical equipment The ability to distinguish between electrical equipment t...

Страница 7: ...standard Insulation and Earth Bond tests it is generally safe to continue If both of the N E red A E green lights are on consult a qualified Electrician This indicates a fault with the Mains Supply D...

Страница 8: ...light can indicate a media or general printer fault see Wavecom Thermal Transfer Printer for more information Options Menu During the course of using your TnP 500 you may need to adjust test paramete...

Страница 9: ...herwise tap Register Company to set up your Company Account you will be prompted to enable WinPATS permissions this allows you to use the full set of WinPATS features Now fill in your details a valid...

Страница 10: ...Ensure that Bluetooth is enabled then select your TnP 500 from the list of available devices ensure you select the correct tester by referring to the serial number Your TnP 500 s serial number is loc...

Страница 11: ...inside the storage compartment under the keyboard Once connected open WinPATS on your tablet You should see the Test icon and the Print icon if you connect the printer at the top of the screen change...

Страница 12: ...d enter the name of the site Once the details have been typed in press Enter to return Once a site has been entered the F buttons are used to select the site For example to select site 1 F1 would be p...

Страница 13: ...g a Site User steps above Ensure that test frequency for the item is set in accordance with the AS NZS 3760 2022 Standard After the item has been visually inspected there is 1 of 3 options that can be...

Страница 14: ...ted 7 digits in the barcode and entered 1000 as the barcode the barcode will be 0001000 if leading zeros are enabled To enable leading zeros press F3 To disable press enter The current barcode that wi...

Страница 15: ...ction and pass is selected testing can begin Once test has completed the results are displayed To test the item multiple times press F3 this will take you back to the main menu A screen From here you...

Страница 16: ...3760 2022 Standard Should it still fail remove it from service Refer to the Technical Information section to change test voltage Note Ensure that the device is isolated from any ground loop Procedure...

Страница 17: ...ing especially on surge protected powerboards If unsure always refer to the AS NZS 3760 2022 Standard Should it still fail remove it from service Lead Test Extension Lead Test Menu A F3 Note Extension...

Страница 18: ...efore operating ensure the equipment is firmly secured to eliminate the possibility of causing injury or damage This function will power the appliance on and in the case of appliance with movable part...

Страница 19: ...nctions section of the manual for more details The factory default setting is 20sec The value for the leakage runtime is also used for the power test Caution Before operating ensure the equipment is f...

Страница 20: ...0mA These types of RCD s are mainly used on sites containing medical equipment These types of RCD s must be compliant with the AS3551 standard Please refer to AS3551 for specific guidance Type 2 Has a...

Страница 21: ...rent level The TnP 500 displays and maintains the last set trip current value If the user wishes to change the value of the trip current the following steps enable the changes Press F2 from the option...

Страница 22: ...pped at 22mA add 2mA to get a value of 24mA trip current To enter the RCD menu from Main Menu B press the F3 button Then to set up a Ramp Test press F2 Before performing an RCD Ramp Test the TnP 500 s...

Страница 23: ...l current of a circuit Voltage controls the available electrical power wattage Amperes aka Amps An amp is the unit used to measure electrical current as it flows past a specified point Watts A watt is...

Страница 24: ...est 500VDC 250VDC Pass level Greater than 1M Measurement 0 1 to 10 0M Continuity Polarity Test 250VAC check continuity and polarity of leads Displays Pass Fail Leakage Test Leakage Current 0 to 30 0mA...

Страница 25: ...s are working properly and are secure and aligned Important If Result is a Fail If any Equipment fails ANY of the above it should be deemed to have FAILED the Visual Test and therefore no other tests...

Страница 26: ...servations in testing sensitive electronic equipment using a 500V DC insulation test There is a perceived fear of causing internal damage from over voltage With the TnP 500 these concerns are alleviat...

Страница 27: ...eature The Earth Bond test duration can be controlled by the user by pushing the ENTER button during the test This will extent the test time by 30 seconds The TnP 500 will then add 30 seconds to the t...

Страница 28: ...s plugged into the TnP 500 and that it is switched on If the device is not plugged in and the TnP 500 detects that no device is present and prompts the user to plug in an appliance to continue the tes...

Страница 29: ...ew window 3 Feed Button 4 Label Exit Chute 5 Top Cover Release Lever 6 Power Switch 7 Power Socket 8 USB Interface 9 RS 232C Interface 10 SD Card Slot 11 Ribbon Rewind Hub 12 Print Head 13 Ribbon Rewi...

Страница 30: ...maximum open angle 1 Separate the Label Holders by gently pulling them in opposite directions 2 Insert the media between the label holders as shown 3 Using the Media Guide Adjuster Knob adjust the Med...

Страница 31: ...angle 4 Push the ribbon into the right axle black then align the notches on the left and insert the ribbon onto the gear blue 2 Insert an empty core between the gear and the axle ensure the notches a...

Страница 32: ...lar Button Function Feed labels When the printer is ready press the button to feed one label to the beginning of next label Pause the printing job When the printer is printing press the button to paus...

Страница 33: ...rior to calibrate the sensor Gap Black Mark Calibration Self test and Dump Mode While calibrating the gap black mark sensor printer will measure the label length print the internal configuration self...

Страница 34: ...wing procedures 1 Turn off the power switch 2 Hold on the button then turn on the power switch 3 Release the button when LED turns green after 5 amber flashes Any green will do during the 5 flashes Th...

Страница 35: ...owing guide lists the most common problems that may be encountered when operating this bar code printer If the printer still does not function after all suggested solutions have been invoked please co...

Страница 36: ...zation and gap black mark calibration Paper Jam Gap black mark sensor sensitivity is not set properly sensor sensitivity is not enough Calibrate the gap black mark sensor Make sure label size is set p...

Страница 37: ...nd a cotton swab or lint free cloth Clean the platen roller when changing a new label roll Tear Bar Peel Bar Use the lint free cloth with 100 ethanol to wipe it As needed Sensor Compressed air or vacu...

Страница 38: ...des of ribbons for printing electrical test tags Our standard ribbon WCM Ribbon is recommended for locations where the printed tag is not exposed to harsh outdoor conditions such as offices and factor...

Страница 39: ...ifications Model changes may be found on the Wavecom website www wavecom com au At the time of developing this manual all care and consideration for accuracy has been implemented Wavecom accepts no re...

Страница 40: ...P 08 9353 1943 F 08 9353 4319 E saleswa wavecom com au Wavecom VIC Mark Kennedy M 0430 299 164 P 03 9897 4711 F 08 8243 3501 E service wavecom com au The TnP 500 is proudly designed and manufactured...

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