Watts LFM116-52 Скачать руководство пользователя страница 2

Standard Components

Operation

The Combination Surge Anticipator and Pressure Relief Automatic 
Control Valve (ACV) is designed to minimize the effects of water 
hammer and pressure surges resulting from: 1) Normal pump start-
ing and stopping operations or 2) Mechanical or electrical power 
failure situations. The valve senses hydraulic pressure changes 
directly from the pump station discharge header, and opens to 
relieve pipeline surges when pump station discharge header pres-
sure falls below the adjustable spring setting of the low pressure 
opening pilot OR exceeds the adjustable spring setting of the high 
pressure relief pilot. These two pressure conditions occur during 
normal pump starting and stopping operations or when an active 
pumping cycle is interrupted by electrical or mechanical failure.

1

X

X

X

7A

7B

5

4

3

6

9

2

P(L)

8

CLOSES VALVE

OPENS VALVE

FLOW

X / Y

Supply 

Pressure

1.  Clear the line free of slag and other debris.

2.  Install the valve so that the FLOW ARROW marked on the valve body/tag corresponds to flow through the line.

3.  Close upstream and downstream isolation valves.

4.  Open the ball valves or isolation cocks in the control tubing if so equipped. Failure to open these will prevent the valve from func-

tioning properly.

Start-up of an automatic control valve requires that proper procedures be followed. Time must be allowed for the valve to react to 
adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system 
from damaging over-pressure.

High Pressure Relief Operation

: When discharge header pressure exceeds the adjustable setpoint, the high pressure relief pilot 

opens, venting main valve cover pressure downstream, causing the valve to quickly open and dissipate the high pressure surge. When 
discharge header pressure falls below the adjustable setpoint, the high-pressure relief pilot closes, allowing pressure to fill the main 
valve cover chamber, slowly closing the valve. This condition occurs during normal pump starting and stopping operations.

Low Pressure Opening Operation (Surge Anticipation):

 When discharge header pressure falls below the adjustable setpoint, the 

low-pressure pilot opens and the drain pilot closes, "storing" main valve cover pressure in the hydraulic accumulator. The main valve 
opens at an adjustable rate in anticipation of the returning high-pressure wave. This condition occurs during a mechanical or electrical 
power failure situation.

Valve Closing:

 When discharge header pressure recovers above the adjustable setpoint, the low-pressure pilot closes, allowing header 

pressure to fill the main valve cover chamber. The main valve closes at an adjustable rate to avoid creating additional pressure surges. 
The accumulator drain pilot opens, releasing the "stored" main valve cover pressure. 

If discharge header pressure does not "recover" above the low-pressure opening setpoint, the "stored" pressure in the hydraulic accu-
mulator allows the main valve to close, avoiding system siphonage or draining the pumping system.

1 – Main Valve (M100 – Single Chamber)
2 – Adjustable Closing Speed
3 – Adjustable Opening Speed
4 – Pressure Relief Control
5 – Low Pressure Control
6 – Accumulator Drain Valve 
7 – Test Valves
8 – Pressure Gauge
9 – Hydraulic Accumulator 
P – Position Indicator
Y – Y-Strainer

X – Isolation Cocks

Installation

LFM116-52 (Globe) Pressure Relief and Surge Anticipator 
Control Valve

2          IOM-ACV-116-52_6116-52 2115 

EDP# 1917053 

© 2021 Watts

Содержание LFM116-52

Страница 1: ...intenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing codes the local codes should be followed This...

Страница 2: ...able setpoint the high pressure relief pilot opens venting main valve cover pressure downstream causing the valve to quickly open and dissipate the high pressure surge When discharge header pressure falls below the adjustable setpoint the high pressure relief pilot closes allowing pressure to fill the main valve cover chamber slowly closing the valve This condition occurs during normal pump starti...

Страница 3: ...ve does not include a bleed valve bleed air by loosen ing a fitting on the valve or a plug at the highest point of the valve assembly STEP 3 Pressure the line by opening the upstream isolation valve slowly Air is vented through the air bleed valve or loosened fitting Tighten the fitting when liquid begins to vent See Figure 1 Repeat the process until no air is trapped in the system Globe Angle Siz...

Страница 4: ... downstream isolation valve closed STEP 6 Adjust the Relief Control adjustment screw IN clockwise until the inlet pressure rises to the desired high pressure relief setting See Figure 2 4 IOM ACV 116 52_6116 52 2115 EDP 1917053 2021 Watts Figure 2 PV20C Pressure Sustaining Control Clockwise to increase inlet pressure Counterclockwise to decrease inlet pressure ...

Страница 5: ...lve 7B until the main valve starts to open When the low pressure control is finally set ensure that test valve 7A is left fully open STEP 9 Once the approximate time for the pressure wave to return has been calculated the main valve can be cycled using test valves and the opening speed adjusted such that the main valve will be open before the wave arrives The closing speed control See Figure 5 sho...

Страница 6: ... specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or tighten disc diaphragm assembly Test 2 Seat Seal Test 1 Close downstream isolation valve and install pressure gauges on an open inlet and outlet port of main valve 2 Open upstream isolation valve...

Страница 7: ...bly by partially opening from full closed position Improperly configured opening speed control if equipped Adjust opening speed control to verify functionality adjust as required Standard setting for opening speed control is 11 2 21 2 turns open from full closed position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open Di...

Страница 8: ...Remove cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the installation of lifting eye bolts in order to facilitate cover removal installation ports are provided on the cover for this purpose 4 Remove the Disc and Diaphragm Assembly from the valve body ...

Страница 9: ...brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded into the body of the valve and require a seat removal tool Figure 6 Table 1 details the tool dimensions for seat removal Valve seats 8 and larger are held in the valve body with stainless steel ca...

Страница 10: ...Nuts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section 12 Return valve to service by following instructions on the Technical Bulletin matching the valve function Size in 11...

Страница 11: ...eel 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spacer Washer x5 NY300 Fiber 15 Disc Guide ASTM A743 CF8M 316 Stainless Steel 16 Shaft ASTM A276 304 Stainless Steel 17 Seat Ring ASTM A743 CF8M 316 Stainless Steel 1...

Страница 12: ...not be responsible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances o...

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