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EN

ENGLISH

HKF25-IM-DE-W-UK-11-2020-Rev.0 | Part no. 10027337

2  Safety

2.1  Presentation of the safety instructions

DANGER indicates an imminent danger 
that may cause serious physical injury or 
death without the corresponding safety 
precautions.

WARNING indicates a danger arising 
through incorrect behavior that may cause 
serious physical injury or death (e.g. misuse, 
disregarding notices, etc.).

CAUTION indicates a potentially dangerous 
situation that may cause minor or slight 
injuries without the corresponding safety 
precautions.

NOTICE indicates a situation that may cause 
material damage without the corresponding 
precautions.

2.2  Important safety instructions

•  Carefully read through these operating instructions.

•  Only connect the pump group to a power source that 

corresponds to the mains voltage specified on the rating 
plate of the pump group.

•  The power supply to the pump group must be 

disconnected prior to maintenance, cleaning and repair 
work.

•  Only trained specialist personnel are permitted to perform 

maintenance, cleaning and repair work.

•  The pump group must not be used if it is damaged or if the 

pump group is no longer operating correctly. In this case, 
contact your specialist dealer immediately.

•  Adhere to the maintenance instructions and intervals.

•  Protect the pump group from the influences of weather.

•  Never use the pump assembly outdoors.

•  The machine is only permitted to be used for the purpose 

for which it was intended.

2.3  Intended use

The pump group is used to distribute heating water in heating 
systems.

The pump group is completely pre-assembled and designed 
for mounting on a wall.

The pump group is not intended to be operated by people 
(including children) with physical, sensory or mental 
disabilities, nor by people with insufficient experience or 
previous knowledge.

2.4  Foreseeable misuse

The following is considered to be foreseeable misuse:

•  operating the pump group contrary to the specifications

•  improper use of the pump group

•  modifications to the pump group that were not agreed with 

the manufacturer

•  use of replacement or wear parts that were not approved 

by the manufacturer

•  operating the pump group outdoors (parts and 

components are not UV resistant)

2.5  Responsibilities of the operator

The operator must ensure that:

•  the pump group is only used for its intended purpose

•  the pump group is installed, operated and maintained 

according to the specifications in the Installation and 
Operating Manual

•  the pump group is only operated according to local 

regulations and occupational health and safety regulations

•  all precautionary measures have been carried out to avoid 

dangers originating from the pump group

•  all precautionary measures for first aid treatment and 

firefighting have been carried out

•  only authorized and trained users have access to the pump 

group and operate it

•  users have access to this Installation and Operating 

Manual at all times

2.6  Groups of persons

Only qualified persons may operate the pump group or 
perform service and maintenance work.

User

A user is deemed to be qualified if they have read these 
operating instructions and understood the potential risks 
associated with incorrect behavior.

Fitter/commissioner

Due to their specialist training and knowledge, and taking into 
consideration the applicable standards, provisions, regulations 
and laws, a fitter/commissioner is capable of performing work 
on the pump group and recognizing and avoiding potential 
risks.

Содержание FlowBox HKF25 Series

Страница 1: ...Series HKF25 Pump mixing valve group with thermostatic fix point control for heating systems Installation and Operating Manual WattsWater eu ...

Страница 2: ...tion of Conformity according to the Machinery Directive 2006 42 EC has been issued for this pump group product 1 3 Product features stable mounting bracket including mounting hardware patented 3 piece EPP insulating shell compact space saving design Contents 1 General information 2 1 1 Important information 2 1 2 Product conformity 2 1 3 Product features 2 2 Safety 3 2 1 Presentation of the safety...

Страница 3: ...mp group is not intended to be operated by people including children with physical sensory or mental disabilities nor by people with insufficient experience or previous knowledge 2 4 Foreseeable misuse The following is considered to be foreseeable misuse operating the pump group contrary to the specifications improper use of the pump group modifications to the pump group that were not agreed with ...

Страница 4: ...tation Dimensions Width x height x depth with EPP shell 300x370x240 mm Axis center distance 125 mm Sealing surfaces distance 342 5 mm Connections to pipe network Heating circuit top 11 2 AG male connection flat sealing Fitting 11 2 Union nut x1 IG female connection Boiler circuit bottom 11 2 male connection flat sealing Tightening torques for screwed connections 3 4 35 Nm 1 55 Nm 11 4 90 Nm 11 2 1...

Страница 5: ... HKF25 IM DE W UK 11 2020 Rev 0 Part no 10027337 5 Overall dimensions 240 5 370 384 125 125 300 G11 2 G11 2 Rp1 Rp1 40 130 130 4 Pressure loss curve 1 10 100 1 000 100 10 000 1 000 Flow rate l h Pressure loss mbar ...

Страница 6: ...k Work on parts carrying live voltage must only be carried out by trained electricians Disconnect the power supply of the system and secure it against being switched back on before carrying out any installation mainte nance cleaning or repair work The installation and commissioning of the pump group must only be carried out by trained personnel who have been authorized by the manufacturer Take car...

Страница 7: ...nd return lines and check that all screw connections are tight 7 3 Initial Commissioning Requirement The pump group is completely assembled Connection of the power supply 1 Connect the power supply see separate pump documentation 9 9 The pump group switches on automatically after being connected to the power supply 2 Vent the heating system The pump group must be switched off during the ventilatio...

Страница 8: ...ittings 2 Loosen the nuts on the pump bottom connection and remove the distance tube 3 Turn the pump and the flow ball valve by 180 degrees 4 Loosen the nut on the return ball valve and turn the ball valve through 180 degrees 5 Rotate the pump group by 180 degrees and tighten all connections and fittings The supply line is now on the left side 6 Tighten the loosened connections to the pump and bal...

Страница 9: ... and retighten sealing connec tions or replace seals as required 2 Functional checks Check that settings and operating and performance parameters are set correctly Check flow noise during operation Ask users if there are any noticeable problems 3 Ball taps Check that stop valves and ball taps can move freely 4 Pump Pay attention to the noise of the pump 5 Thermostatic mixing valve Check the thermo...

Страница 10: ...o the hot medium when emptying 8 4 Installation of the circulation pump 1 Replace damaged or defective seals if necessary 2 Insert the circulation pump and tighten the nuts X for tightening torques see Technical data on page 4 3 Connect the wiring of the circulation pump 4 Slowly open the ball valves by turning the thermometer handle 5 Slowly pressurize the pump assembly and vent the system if nec...

Страница 11: ... 5 Dismantle the thermostatic mixing valve A with tempera ture setting by loosening the union nuts X 8 6 Installation of the thermostatic mixing valve 1 Replace damaged or defective seals if necessary 2 Insert the thermostatic mixing valve A and tighten the nuts X for tightening torques see Technical data on page 4 3 Slowly open the ball valves by turning the thermometer handle 4 Restore the power...

Страница 12: ...ble the pump group or commission a specialist company with this task 3 Sort the subassemblies and component parts into recyclable materials and operating materials 4 Dispose of the subassemblies and components according to regional laws and regulations or take them to be recycled 9 1 Return shipment to the manufacturer Get in contact with the manufacturer if you would like to return the pump group...

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