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Standard Components

Operation

The Modulating Float Control Valve with Pressure Sustaining Fea-

ture is designed to automatically maintain a constant liquid level in 

a tank or reservoir. It is controlled by a remote mounted Modulating 

Float Pilot designed to: 1) Modulate Open (allowing fluid out of the 

main valve cover chamber) when reservoir level decreases, and, 2) 

Modulate Closed (allowing fluid to fill the main valve cover cham-

ber) when reservoir level increases. A decrease in reservoir level 

causes the valve to modulate towards an open position, allowing 

reservoir level to increase. An increase in reservoir level causes the 

valve to modulate towards a closed position, allowing reservoir 

level to decrease. 
The normally closed sustaining pilot remains open when upstream 

pressure is above the adjustable setpoint, and modulates toward 

a closed position if upstream pressure falls below the setpoint. 

As the sustaining pilot closes, fluid is directed into the main valve 

cover chamber, allowing the valve to modulate toward a closed 

position, raising upstream pressure. Normal level control operation 

resumes when upstream pressure is above the sustaining pilot 

setpoint. 
If desired, the float modulating action of the valve can be "re-

versed" by inverting or "reversing" the action of the Modulating 

Float Pilot. The Modulating Float Control is remotely mounted from 

the valve, and field connected with 3/8" minimum copper tubing in 

accordance with factory piping schematic.

1

X

Y/FC

P/L

X

3

4

2

CLOSES VALVE

OPENS VALVE

FLOW

(AOS)

1.  Prior to installation, flush line to remove debris. 

2.  Install valve so the flow arrow matches flow through the line, and gauges to monitor valve inlet and outlet pressures. A Position 

Indicator can be installed to provide visual indication of valve position and operation without disassembly. 

3.  Install isolation valves upstream and downstream of the main valve. 

4.  Provide adequate clearance for valve servicing and maintenance. Refer to valve servicing dimensions on next page. Avoid installing 

valves 6" and larger in the vertical position (main valve stem horizontal). Automatic Control Valves (ACVs) are designed for horizon-
tal in-line installation, with the cover facing up (main valve stem vertical). Slow operation or premature stem and guide wear may 
occur if valve is not installed according to factory recommendations. Consult factory for detailed engineering review prior to order-
ing if valve is to be installed other than horizontally in-line. 

5.  If valve is equipped with a pilot control system, extra precautions should be made during installation to protect the piping circuit 

from damage. Only remove the pilot control system from the valve if necessary. Tubing and fittings should be kept clean and 
replaced exactly as removed. Consult appropriate hydraulic schematic to ensure proper re-assembly. 

6.  Install float control onto tank and connect lines to valve per schematic. 

7.  Adjust float arm to the high-level setting – the float pilot should be closed.

Start-up of an automatic control valve requires that proper procedures be followed. Time must be allowed for the valve to react to 
adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system 
from damaging over-pressure.

1 – Main Valve (905GD – Single Chamber) 

2 – Modulating Float Control 

3 – Pressure Sustaining Control 

4 – Adjustable Closing Speed 

X – Isolation Cocks

Installation

979GD-20 (Globe) Modulating Float Control Valve with Pressure 
Sustaining Feature

2          IOM-A-ACV-979-20_679-20   2115 

EDP# 1917116 

© 2021 Watts

Содержание AMES 979GD-20

Страница 1: ...Setting the Float Control Valve 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing codes the...

Страница 2: ... outlet pressures A Position Indicator can be installed to provide visual indication of valve position and operation without disassembly 3 Install isolation valves upstream and downstream of the main valve 4 Provide adequate clearance for valve servicing and maintenance Refer to valve servicing dimensions on next page Avoid installing valves 6 and larger in the vertical position main valve stem ho...

Страница 3: ...e valve See Figure 1 Step 3 Pressure the line by opening the upstream isolation valve slowly Air is vented through the air bleed valve Tighten the fitting when liquid begins to vent See Figure 1 Step 4 Slowly open downstream isolation valve to establish flow through the system Globe Angle Size in 11 4 11 2 2 21 2 3 4 6 8 10 12 14 16 20 24 A in 16 16 20 22 22 24 32 34 38 44 48 52 56 56 B in 10 10 1...

Страница 4: ...n to normal operation STEP 5 Setting the Sustaining Control requires lowering the upstream pressure to the desired minimum sustained pressure STEP 6 Leave the downstream isolation valve fully open and close the upstream isolation valve until the inlet pressure drops to the desired setting STEP 7 Adjust the Sustaining Control screw IN clockwise See Figure 2A until the inlet pressure begins to incre...

Страница 5: ... Figure 4 by adjusting F10 11 modulating float pilot linkage screw shown in Figure 5 IOM A ACV 979 20_679 20 2115 EDP 1917116 2021 Watts 5 Linkage Adjustment Screw Figure 5 Modulating Float Control Pilot Figure 4 Modulating Float Control Pilot in Tank ...

Страница 6: ... specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or tighten disc diaphragm assembly Test 2 Seat Seal Test 1 Close downstream isolation valve and install pressure gauges on an open inlet and outlet port of main valve 2 Open upstream isolation valve...

Страница 7: ... 1 2 turns open from full closed position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blockage in main valve Perform freedom of movement test if v...

Страница 8: ...emove cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the installation of lifting eye bolts in order to facilitate cover removal installation ports are provided on the cover for this purpose 4 Remove the Disc and Diaphragm Assembly from the valve body b...

Страница 9: ... brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded into the body of the valve and require a seat removal tool Figure 6 Table 1 details the tool dimensions for seat removal Valve seats 8 and larger are held in the valve body with stainless steel c...

Страница 10: ...uts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section 12 Return valve to service by following instructions on the Technical Bulletin matching the valve function Size in 11 ...

Страница 11: ...less Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spacer Washer x5 NY300 Fiber 15 Disc Guide ASTM A743 CF8M 316 Stainless Steel 16 Shaft ASTM A276 304 Stainless Steel 17 Seat Ring ASTM A743 CF8M 316 Stainless Steel 17A Seat Screw 8 and Larger ASTM A276 ...

Страница 12: ...s resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no control This warranty shall be invalidated by any abuse misuse misapplication improper installation or improper maintenance or alteration of the product Some States do not allow limitations on how long a...

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