Modulex EXT Commercial Series Boilers User Manual
CHAPTER 4: Installation Instructions
OMM-0095_0H
AERCO International, Inc.
•
100 Oritani Dr.
•
Blauvelt, NY 10913
Page
31
of
144
GF-139
Phone: 800-526-0288
09/15/2017
4.9 GAS CONNECTION GENERAL INFORMATION
For
natural gas
connections, refer to Section
4.9.1
. For
propane gas
connections, refer to
Section
4.9.2
.
The gas supply connection must comply with local regulations or, if such regulations do not
exist, with the National Fuel Gas Code,
ANSI Z223.1/NFPA 54
.
An external gas pressure regulator is mandatory for the State of Massachusetts, regardless of
supply pressure; for all other jurisdictions, a lock-up style regulator is required when supply
pressure is greater than 10.5” W.C. (see Fig. 1). The regulator must be installed with at least 2
feet of pipe between the regulator and the unit gas inlet. The regulator discharge range must
able to maintain 3.5” W.C. Gas regulators are self-contained with tapped diaphragm vent ports
allowing the diaphragm to change its position. These vents typically require piping to the
outside.
For Canada, the gas connection must comply with local regulations or, if such regulations do not
exist, with the
CAN/CSA-B149.1
- Natural Gas and Propane Installation Code.
Before installing the boiler it is recommended that all the supply piping be thoroughly cleaned in
order to remove any residual grime which could compromise the boilers correct functioning.
As a safety measure against gas leaks, AERCO recommends installing a surveillance and
protective system made up of a gas leakage detector combined with an on-off solenoid valve on
the gas supply line.
The boiler and its individual shutoff valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 PSI
(3.5kPa).
The boiler must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas supply piping system at test pressures
equal to or less than 1/2 PSI (3.5 kPa).
Clause 1.34.1b.12:
Provisions for combustion and ventilation air in accordance with the section
“Air for Combustion and Ventilation,” of the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or
Sections 8.2, 8.3 or 8.4 of Natural Gas and Propane Installation Code, CAN/CSA B149.1, or
applicable provisions of the local building codes.
Clause 1.34.1b.21:
A sediment trap must be provided upstream of the gas controls.
WARNING!
THE GAS CONNECTION MUST BE INSTALLED BY A REGISTERED INSTALLER
WHO MUST COMPLY WITH THE REGULATIONS IN FORCE AND TO THE
REQUIREMENTS INDICATED BY THE LOCAL GAS SUPPLIER. AN INCORRECT
INSTALLATION CAN CAUSE INJURY OR DEATH TO PERSONS, ANIMALS OR
DAMAGE TO PROPERTY. THE MANUFACTURER SHALL NOT BE HELD LIABLE FOR
ANY INJURY AND/OR DAMAGE DUE TO INAPPROPRIATE INSTALLATION.
Do not use the boiler for another type of gas than indicated on the identification plate of
the boiler. This will cause improper functioning and can damage the boiler. The suitable
gas type for the boiler is indicated on the packaging label and on the data plate boiler.
First check the identification plate on the boiler for the suitable gas type.
Always check the safety of the gas pipe system by means of a soap bubble test using a
leak-search spray.