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 SECTION  2: INSTALLATION  

 

   

 

 SECTION  2: 

INSTALLATION 

 

 2.1  Receiving The Unit 

Each CFR system is shipped as a single crated unit. The shipping weight is approximately 

1600 lbs

The unit must be moved with the proper rigging equipment for safety and to avoid equipment damage. 
The unit should be inspected for evidence of damage and for shipment completeness at the time of receipt 
from the carrier and before the bill of lading is signed. 

C A U T I O N !  

While in shipping container, unit must be moved by pallet jack or forklift from the front only. Failure to abide 
by this warning may result in death, serious bodily injury, and damage to property or the unit. 

 

NOTE: 

AERCO is not responsible for lost or damaged freight. Each unit has a Tip-N-Tell indicator on the outside 

of the crate to indicate if the unit has been turned on its side during shipment. If the Tip-N-Tell indicator is 
tripped, do not sign for the shipment. Note the information on the carrier

’s paperwork and request a freight 

claim and inspection by a claims adjuster before proceeding. Any other visual damage to the packaging 
materials should also be made clear to the delivering carrier.

 

 

 2.2  Unpacking 

Carefully unpack the unit taking care not to damage the enclosure. After unpacking, make a close 
inspection of the unit to ensure that there is no evidence of damage not indicated by the Tip-N-Tell 
indicator. The freight carrier should be notified immediately if any damage is detected. 

The following accessories come standard with each unit; they are packed separately within the unit

’s 

shipping container to be installed by the installer in the field: 

  Pressure/Temperature Gauge 

  ASME Pressure Relief Valve 

  Condensate Drain Trap (P/N 24789) 

  A 1

”, 1-1/2” or 2” Natural Gas Supply Shutoff Valve  

  Exhaust Starter Kit (vent starter section plus vent increaser) 

– see section 2.11.1 for details 

  Stack guard sensor (see section 2.11.1 for details) 

 

When optional accessories are ordered, they may be packed within the unit

’s shipping container, factory 

installed on the unit, or packed and shipped in a separate container. Any standard or optional accessories 
shipped loose should be identified and stored in a safe place until ready for installation or use. 

 

 2.3  Site Preparation 

Ensure that the site selected for installation of the boiler includes access to: 

  AC Input Power, as specified in the 

CFR Electrical Power Design Guide (TAG-0108)

  Access to a natural gas supply that conforms to the pressures specified in the 

CFR Gas 

Supply Design Guide,

 TAG-0106. 

  To ensure proper condensate drainage, the unit must be installed on a level concrete 

“housekeeping” pad. See Section 2.3.3  for pad requirements. 

 

Содержание AERCO CFR 3000

Страница 1: ...OMM 0163_A...

Страница 2: ...stallation Instructions 11 2 8 GAS SUPPLY PIPING 12 2 8 1 Gas Supply Specifications 12 2 8 2 External Gas Supply Regulator 12 2 8 3 Massachusetts Installations 13 2 8 4 Manual Gas Shutoff Valve 13 2 9...

Страница 3: ...f the boiler is a function of the unit s firing rate valve position and return water temperature When installed and operated in accordance with these instructions theCFR3000complies withtheBay Area Ai...

Страница 4: ...jury Fluidsunderpressuremaycauseinjurytopersonnelordamagetoequipmentwhenreleased Besureto shutoffallincomingandoutgoingwatershutoffvalves Carefullydecreasealltrappedpressurestozero before performing m...

Страница 5: ...cy shutdown switch or circuit breaker will immediately shut off the fuel For boilers monitored and or operated from a continuously occupied control room provide an emergency shutdown switch in the con...

Страница 6: ...er unpacking make a close inspection of the unit to ensure that there is no evidence of damage not indicated by the Tip N Tell indicator The freight carrier should be notified immediately if any damag...

Страница 7: ...vice maintenance requirements must also be taken into consideration All piping must include ample provisions for expansion NOTE CFR units can be installed with zero side clearances in pairs only See A...

Страница 8: ...d separately away from the pad as shown below The minimum pad thickness without a Condensate Neutralizer tank is 4 inches 10 2 cm 1 If using an AERCO CondensateNeutralizerTank P N89030 youmustensureen...

Страница 9: ...eeping concrete pad required in the desired location Figure 2 4 Lifting Lug Locations 2 5 Supply And Return Piping When connecting the hot water outlet and cold water inlet to building piping make sur...

Страница 10: ...sthave provisionsforsuitablecondensatedrainageorcollection Thecondensatedrain port located on the exhaust manifold must be connected to the condensatetrap P N24789 Itsinletand outlet connections conta...

Страница 11: ...ondensatepiping DoNOTusecarbon copper PVC orpolypropylene If a floor drain is not available a condensate pump can be used to remove the condensate to an appropriate drain The maximum condensate flow r...

Страница 12: ...piping must be performed using a soap and water solution or suitable equivalent The gas piping used must meet all applicable codes 2 8 1 Gas Supply Specifications CFR Low NOx series boilers require st...

Страница 13: ...ions External AC powerconnections aremadetotheunit insidethePowerBoxonthefrontoftheunit Remove the front panel to access the Power Box which is mounted in the upper part of the unit Figure 2 9 Power B...

Страница 14: ...at it does not interfere with the removal of any unit covers inhibit service maintenance or prevent access between the unit and walls or another unit 2 10 Field Control Wiring I O Board Each unit is f...

Страница 15: ...nager units Required for the OUTDOOR RESET mode of operation To enable this mode go to the Controller s Main Menu Advanced Setup Unit Application Configuration and set SH Operating Mode to Outdoor Res...

Страница 16: ...6 Sensor Ground Ground connection for RTD Spare 1 7 NOT USED 8 NOT USED 9 NOT USED 10 DHW Temp Connect the DHW tank temperature or DHW Loop Supply Temperature sensor 11 Shield Connection to the shiel...

Страница 17: ...O Connection to a DHW Pump enable disable signal 4 DHW Pump Relay Com 5 V2 Spare 1 Relay N O Connection to an auxiliary device enable disable signal such as System Pump Pump 2 Louver Louver 2 Damper...

Страница 18: ...r 1 Go to Advanced Setup Unit Unit Settings Find the Vent Type parameter 2 Set this parameter to match your vent material Category I this sets the exhaust temp limits Horizontal vent runs slope upward...

Страница 19: ...To ensure the proper pressure range is maintained the CFR boiler requires a barometric damper to be installed immediately after the factory supplied starter piece see Figure 2 15 Do not use the applia...

Страница 20: ...17kW inputforeachunit Thefreeareamusttakeintoaccountrestrictions such as louvers and bird screens 2 12 1 Ducted Combustion Air For ducted combustion air installations the air ductwork must be attache...

Страница 21: ...seDelayappearsonlyifUnitMode inMainMenu AdvancedSetup BSTCascade Cascade Configuration equals BST Manager Once the system load is satisfied and all Client units have stopped firing the BST Manager ope...

Страница 22: ...elayed interlock 1241 Black 3 Remove and dispose of the cap with jumper wire attached 4 Plug the Molex connector into the sequencing isolation valve s connector 5 When the Sequencing Isolation Valve i...

Страница 23: ...APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS CFR 3000 Dimension Drawing AP A 1093 rev A...

Страница 24: ...APPENDIX A DIMENSIONAL AND CLEARANCE DRAWINGS CFR 3000 Zero Side Clearance Drawing SD A 1283 rev A...

Страница 25: ...AERCO International Inc 2023...

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